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Taborek, J, xlv-lvi
F and θ charts for shell-and-tube exchangers Extended Surfaces and Fin Efficiency Introduction Objectives and Background
Taitel and Dukler flow regime map, for horizontal and inclined gas- liquid flows, Tamura et al correlation, for surface tension of mixtures, Taylor Forge method, for mechanical design of flanges, comparison with EN13445 method, Taylor series expansion, Teflon, use in heat transfer enhancement: TEMA (Tubular Exchanger Manufacturers Association): Temperature distribution: Tenders for heat exchangers, Terminal free fall velocity, in fluidization, Testing and inspection of heat exchangers: Tetrabromomethane: 1,1,2,2-Tetrachloroethane: Tetrachloroethylene: Tetradecane: Tetradecene: Tetrachlorodifluoroethane (Refrigerant 112): 1,1,1,2-Tetrafluoroethane (Refrigerant R134a): Tetrafluoromethane (Refrigerant 14): Tetrahydrofuran: 1,2,3,4-Tetramethylbenzene: 1,2,3,5-Tetramethylbenzene: 1,2,4,5-Tetramethylbenzene: Thermal conductivity: Thermal contact conductance (TCC), Thermal contact resistance (TCR), Thermal design, constructional features affecting, in shell-and-tube heat exchangers Thermal diffusivity: Thermal expansion coefficient: Thermal leakage in F-type shell-and-tube heat exchangers, Thermal mixing in plate heat exchangers, Thermal stress: Thermocal, heat transfer media, Thermodynamic cycles in refrigeration, Thermodynamic properties: Thermodynamic surface in radiative heat transfer, Thermoexel surface, for enhancement of boiling, Thermofluids, heat transfer medium, Thermosiphon Theta-NTU method: Thickness of boundary layers (displacement, momentum, energy, density, temperature), Thin-wall-type expansion bellows, Thiophene: Thome, J R Three-phase flows: Tie rods in shell-and-tube heat exchangers, Tinker method for shell-side heat transfer in shell-and-tube heat exchangers, Titanium and titanium alloys, T-junctions, loss coefficients in, Tolerances Toluene: m-Toluidine: Tong F-factor method, for critical heat flux with nonuniform heating, Tooth, A S, Total emissivity in gases, Transcendental equations in transient conduction, Transient behavior: Transition boiling: Transition flow, heat transfer in free convective flow over vertical surfaces in, Transitional flow, in combined free and forced convection, Transmission of thermal radiation in solids: Transmissivity of solids: Transport properties: Transverse flow, combined free and forced convection in, Treated surfaces, for augmentation of heat transfer, Triangular duct: Triangular fins, in plate fin exchangers, Triangular relationship, in annular gas-liquid flow, Tribromomethane: 1,1,1-Trichloroethane (Refrigerant 140a): Trichloroethylene: Trichlorofluoromethane (Refrigerant 11) Trichloromethane (Chloroform) (Refrigerant 20): 1,1,2-Trichlorotrifluoroethane (Refrigerant 113): Tridecane: Tridecene: Triethylamine: 1,1,1-Trifluoroethane (Refrigerant 143a): Trifluoromethane (Refrigerant 23): Trimethylamine: 1,2,3-Trimethylbenzene: 1,2,4-Trimethylbenzene: 1,3,5-Trimethylbenzene: 2,2,4-Trimethylpentane (Isooctane): Triphenylmethane: Triple interface (gas/solid/liquid), True temperature difference, in double pipe exchangers, Truelove, J S, Tsotsas, E Tube-baffle damage, in heat exchangers, Tube banks, finned: Tube banks, plain: Tube banks, roughened tubes, effect of roughness on Euler number in, Tube bundles: Tube counts, in shell-and-tube heat exchangers: Tube end attachment, in shell-and-tube heat exchangers, Tube inserts, heat exchangers with, Tube-in-plate extended surface configurations, fin efficiency of, Tube plates, in shell-and-tube heat exchangers: Tube rupture in shell-and-tube heat exchangers, Tube-to-tubesheet attachment, in shell-and-tube heat exchangers, Tubes: Tucker, R J, Tunnel dryer, Turbine exhaust condensers: Turbines, lost work in Turbulence: Turbulent boundary layers: Turbulent buffeting, as source of tube vibration, Turbulent energy, integral equation for, Turbulent flow: Turnarounds, in heat exchangers, Turner, C W, Twisted tapes: Twisted tube heat exchangers, Twisted tubes Two-equation models, for turbulent boundary layers, Two-phase loop with capillary pump, Two-phase flows:

Index

HEDH
A B C D E F G H I J K L M N O P Q R S T
Taborek, J, xlv-lvi
F and θ charts for shell-and-tube exchangers Extended Surfaces and Fin Efficiency Introduction Objectives and Background
Taitel and Dukler flow regime map, for horizontal and inclined gas- liquid flows, Tamura et al correlation, for surface tension of mixtures, Taylor Forge method, for mechanical design of flanges, comparison with EN13445 method, Taylor series expansion, Teflon, use in heat transfer enhancement: TEMA (Tubular Exchanger Manufacturers Association): Temperature distribution: Tenders for heat exchangers, Terminal free fall velocity, in fluidization, Testing and inspection of heat exchangers: Tetrabromomethane: 1,1,2,2-Tetrachloroethane: Tetrachloroethylene: Tetradecane: Tetradecene: Tetrachlorodifluoroethane (Refrigerant 112): 1,1,1,2-Tetrafluoroethane (Refrigerant R134a): Tetrafluoromethane (Refrigerant 14): Tetrahydrofuran: 1,2,3,4-Tetramethylbenzene: 1,2,3,5-Tetramethylbenzene: 1,2,4,5-Tetramethylbenzene: Thermal conductivity: Thermal contact conductance (TCC), Thermal contact resistance (TCR), Thermal design, constructional features affecting, in shell-and-tube heat exchangers Thermal diffusivity: Thermal expansion coefficient: Thermal leakage in F-type shell-and-tube heat exchangers, Thermal mixing in plate heat exchangers, Thermal stress: Thermocal, heat transfer media, Thermodynamic cycles in refrigeration, Thermodynamic properties: Thermodynamic surface in radiative heat transfer, Thermoexel surface, for enhancement of boiling, Thermofluids, heat transfer medium, Thermosiphon Theta-NTU method: Thickness of boundary layers (displacement, momentum, energy, density, temperature), Thin-wall-type expansion bellows, Thiophene: Thome, J R Three-phase flows: Tie rods in shell-and-tube heat exchangers, Tinker method for shell-side heat transfer in shell-and-tube heat exchangers, Titanium and titanium alloys, T-junctions, loss coefficients in, Tolerances Toluene: m-Toluidine: Tong F-factor method, for critical heat flux with nonuniform heating, Tooth, A S, Total emissivity in gases, Transcendental equations in transient conduction, Transient behavior: Transition boiling: Transition flow, heat transfer in free convective flow over vertical surfaces in, Transitional flow, in combined free and forced convection, Transmission of thermal radiation in solids: Transmissivity of solids: Transport properties: Transverse flow, combined free and forced convection in, Treated surfaces, for augmentation of heat transfer, Triangular duct: Triangular fins, in plate fin exchangers, Triangular relationship, in annular gas-liquid flow, Tribromomethane: 1,1,1-Trichloroethane (Refrigerant 140a): Trichloroethylene: Trichlorofluoromethane (Refrigerant 11) Trichloromethane (Chloroform) (Refrigerant 20): 1,1,2-Trichlorotrifluoroethane (Refrigerant 113): Tridecane: Tridecene: Triethylamine: 1,1,1-Trifluoroethane (Refrigerant 143a): Trifluoromethane (Refrigerant 23): Trimethylamine: 1,2,3-Trimethylbenzene: 1,2,4-Trimethylbenzene: 1,3,5-Trimethylbenzene: 2,2,4-Trimethylpentane (Isooctane): Triphenylmethane: Triple interface (gas/solid/liquid), True temperature difference, in double pipe exchangers, Truelove, J S, Tsotsas, E Tube-baffle damage, in heat exchangers, Tube banks, finned: Tube banks, plain: Tube banks, roughened tubes, effect of roughness on Euler number in, Tube bundles: Tube counts, in shell-and-tube heat exchangers: Tube end attachment, in shell-and-tube heat exchangers, Tube inserts, heat exchangers with, Tube-in-plate extended surface configurations, fin efficiency of, Tube plates, in shell-and-tube heat exchangers: Tube rupture in shell-and-tube heat exchangers, Tube-to-tubesheet attachment, in shell-and-tube heat exchangers, Tubes: Tucker, R J, Tunnel dryer, Turbine exhaust condensers: Turbines, lost work in Turbulence: Turbulent boundary layers: Turbulent buffeting, as source of tube vibration, Turbulent energy, integral equation for, Turbulent flow: Turnarounds, in heat exchangers, Turner, C W, Twisted tapes: Twisted tube heat exchangers, Twisted tubes Two-equation models, for turbulent boundary layers, Two-phase loop with capillary pump, Two-phase flows:
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T Taborek, J, xlv-lvi
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Shell-and-Tube Heat Exchanger Design: Objectives and Background

DOI 10.1615/hedhme.a.000247

3.3.1 and 3.3.4 Shell-and-tube heat exchanger design: objectives and background

J. Taborek

The basic design of shell-and-tube exchangers was introduced in the early 1900s to fill the needs in power plants for large heat exchanger surfaces as condensers and feedwater heaters capable of operating under relatively high pressures. Both of these original applications of shell-and-tube heat exchangers continue to be used, but the designs have become highly sophisticated and specialized, subject to various specific codes and practices.

The broad industrial use of shell-and-tube heat exchangers known today also started in the 1900s to accommodate the demands of the emerging oil industry. Oil heaters and coolers, reboilers, and condensers for a variety of crude oil fraction and related organic liquids were required for rugged outdoor service, often "dirty" fluids, and high temperatures and pressures. Ease of cleaning and field repairs was unconditionally required.

The most serious problems in these early stages of shell-and-tube heat exchanger development appeared not to be those of heat transfer (which was crudely estimated from practice) but rather of material strength calculations for the various components, especially tubesheets. A host of other problems in the area of manufacturing techniques and practices followed, such as tube-to-tubesheet joints, flange and nozzle welding, and so on, surprisingly many being still on the list of items of continued concern and development.

During the 1920s shell-and-tube manufacturing technology became fairly well developed, mainly because of the efforts of relatively few major manufacturers. Units up to 500 m2 (5,000 ft2), that is, approximately 750-mm diameter and 6-m length (3 ft by 16 ft), were manufactured for the rapidly growing oil industry. In the 1930s, the shell-and-tube heat exchanger designers established many sound design principles from intuition and data emerging on ideal tube banks. Water-water and water-steam exchangers were probably designed about as well as they are today, because of the predominant effects of fouling resistances. Viscous flow was one of the most difficult problems for shell-side flow and was poorly understood until the 1960s. Shell-side pressure drop is not even mentioned in the literature until the late 1940s. Condensers and reboilers were designed purely to experience-derived values, often tightly guarded secrets of the manufacturers.

The need for mechanical design standards was equally important for reasons of safety, uniformity of tolerances, quality control, and general orderliness in competition. The first such document is the TEMA Standards of 1941 (TEMA, 1941), presently in its sixth edition and considered a standard practice all over the world.

In the following sections, an and a method for sizing shell-and-tube heat exchangers will be presented. The former is an estimation method that can be used those occasions (e.g. assessment of plant cost, layout, and space requirements) when a good approximate size estimate of shell-and-tube heat exchangers is sufficient. This will provide a quicker answer than a detailed design. The detailed method (of intermediate complexity) includes a modified version of the Bell-Delaware method and the .

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