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Rabas and Taborek correlation, for heat transfer in banks of low fin tubes, Rackett equation (modified) for liquid density Radiation: Radiation shields, in radiation heat transfer, Radiation source analysis, Radiative heat transfer: Radiators, automotive, construction, Radiometers, application in gas radiation property measurement, Radiosity, Stephan's law for, Radiosity-irradiation formulations in radiative heat transfer, Rankine cycle in refrigeration, Rao, B K Raoult's law for partial pressure, Rating of heat exchangers, Rayleigh instability, in free convection, Rayleigh number Reay, D Reboilers: Reciprocal mode integrating sphere, for reflection and transmission measurements in radiation, Rectangles: Rectangular ducts: Rectangular enclosures, free convective heat transfer in: Rectangular fins, for plate fin exchangers Reduced pressure, correlations for pool boiling using, Reference temperature: Refinery processes, fouling in, Reflection, of thermal radiation, from solid surfaces: Reflectivity, of solid surfaces, Reflectometer, heated cavity, Reflux condensers, Refractories, density of, Refractory surfaces, Refrigerants: Refrigerant 11 (Trichlorofluoromethane): Refrigerant 12 (Dichlorodifluoromethane): Refrigerant 13 (Chlorotrifluoromethane): Refrigerant 21 (Dichlorofluoromethane): Refrigerant 22 (Chlorodifluoromethane): Refrigerant 116: Refrigerant plant, entropy generation in, Refrigeration, heat transfer in, Regenerators and thermal energy storage, Regimes of heat transfer, in ducts, single phase flow, Reidel method, for predicting enthalpy of vaporisation, Reinforcing rings, for expansion bellows, Relaminarization, of turbulent flow, Reichenberg method, for effect of pressure on gas viscosity, Relief system design for shell-and-tube heat exchangers with tube side failure, Removal of fouling deposits: Renewable fuels, properties of, Renotherm, heat transfer medium, Repair, of expansion bellows, Residence times, in dryers: Resistance network analysis, Resistance (thermal) due to fouling: Reversible (minimum) work, in Reynolds number, Reynolds stress models, for turbulence, Rheologically complex materials, properties of: Rheological properties of drag reducing agents Rheology, shear flow experiments used in, Rhine, J M, Ribatski, G, Riblets for drag reduction, Richardson number, Richie, J M, Ring cells, in free convection, RODbaffles, in tube bundles with longitudinal flow, Rod bundles: Rohsenow correlation, for nucleate boiling, Roll cells, in free convection, Roller expansion, of tubes into tube sheets, Rose, J W, Rossby number, Rotary dryer, Rotating drums, heat transfer to particle bed in, Rotating surface, in an annular duct Rotation, as device for heat transfer augmentation, Roughness, surface: Rough walled passages, radiative heat transfer down, Rubber (sponge) balls, in fouling mitigation, Ryznar index for water quality,

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A B C D E F G H I J K L M N O P Q R
Rabas and Taborek correlation, for heat transfer in banks of low fin tubes, Rackett equation (modified) for liquid density Radiation: Radiation shields, in radiation heat transfer, Radiation source analysis, Radiative heat transfer: Radiators, automotive, construction, Radiometers, application in gas radiation property measurement, Radiosity, Stephan's law for, Radiosity-irradiation formulations in radiative heat transfer, Rankine cycle in refrigeration, Rao, B K Raoult's law for partial pressure, Rating of heat exchangers, Rayleigh instability, in free convection, Rayleigh number Reay, D Reboilers: Reciprocal mode integrating sphere, for reflection and transmission measurements in radiation, Rectangles: Rectangular ducts: Rectangular enclosures, free convective heat transfer in: Rectangular fins, for plate fin exchangers Reduced pressure, correlations for pool boiling using, Reference temperature: Refinery processes, fouling in, Reflection, of thermal radiation, from solid surfaces: Reflectivity, of solid surfaces, Reflectometer, heated cavity, Reflux condensers, Refractories, density of, Refractory surfaces, Refrigerants: Refrigerant 11 (Trichlorofluoromethane): Refrigerant 12 (Dichlorodifluoromethane): Refrigerant 13 (Chlorotrifluoromethane): Refrigerant 21 (Dichlorofluoromethane): Refrigerant 22 (Chlorodifluoromethane): Refrigerant 116: Refrigerant plant, entropy generation in, Refrigeration, heat transfer in, Regenerators and thermal energy storage, Regimes of heat transfer, in ducts, single phase flow, Reidel method, for predicting enthalpy of vaporisation, Reinforcing rings, for expansion bellows, Relaminarization, of turbulent flow, Reichenberg method, for effect of pressure on gas viscosity, Relief system design for shell-and-tube heat exchangers with tube side failure, Removal of fouling deposits: Renewable fuels, properties of, Renotherm, heat transfer medium, Repair, of expansion bellows, Residence times, in dryers: Resistance network analysis, Resistance (thermal) due to fouling: Reversible (minimum) work, in Reynolds number, Reynolds stress models, for turbulence, Rheologically complex materials, properties of: Rheological properties of drag reducing agents Rheology, shear flow experiments used in, Rhine, J M, Ribatski, G, Riblets for drag reduction, Richardson number, Richie, J M, Ring cells, in free convection, RODbaffles, in tube bundles with longitudinal flow, Rod bundles: Rohsenow correlation, for nucleate boiling, Roll cells, in free convection, Roller expansion, of tubes into tube sheets, Rose, J W, Rossby number, Rotary dryer, Rotating drums, heat transfer to particle bed in, Rotating surface, in an annular duct Rotation, as device for heat transfer augmentation, Roughness, surface: Rough walled passages, radiative heat transfer down, Rubber (sponge) balls, in fouling mitigation, Ryznar index for water quality,
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Practical Dryer Design

DOI 10.1615/hedhme.a.000336

3.13.7 Practical dryer design

The information presented in the preceding sections gives the reader an idea of how to set about estimating the required product residence time under idealized conditions. The designer must now derive the equipment dimensions required to give this residence time. If there are significant deviations from the idealized conditions, for example nonuniform distribution of air and solids or partial back mixing, the designer must also correct the calculated residence time to allow for these nonidealities.

These aspects of dryer design need a knowledge of particle transport mechanisms and velocities and gas flow patterns. Such aspects are impossible to discuss in general terms, since each dryer type is an individual case having little in common with other dryer types as far as these aspects are concerned. Sometimes they are also very complex and impossible to model theoretically. In such cases, dryer design is based on empirical scale-up from pilot-plant tests using the dryer manufacturer’s previous experience as a guide. In other cases, however, they are not so complex, and at least a preliminary design can be made based on laboratory-scale tests allied to the foregoing theory. These considerations will now be illustrated by reference to some important types of continuous industrial dryers.

A. Band dryers

In band dryers, air is blown in cross flow either up or down through a shallow moving bed of particles [Figure 334.10]. A real dryer will consist of a number of sections in series, each of which may have a different air temperature, humidity, and velocity. The bed moves at a constant speed on a perforated belt from one section to the next, so the particle transport is well defined. The design problem is to calculate the required length of dryer for a given band speed, that is, a given bed thickness, and a given profile of air conditions in the series of sections. Repeated calculations can be made for different band speeds and different profiles to obtain an optimal design.

Each section can be considered as a class IV dryer. A simple laboratory experiment can be performed in which air is blown through a layer of material on a static perforated tray and a drying rate curve can be obtained. This curve can be used for two purposes:

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