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Hagen-Poiseuille law Hagen-Rubens relation, between electrical and optical constants, Hall Taylor, N S, Halogenated hydrocarbons: Handley and Heggs equation for fixed bed pressure drop, Hankinson and Thomson method, for liquid density: Hardening (precipative) of stainless steels, Hardwick, R, Harris, D, Hausen equation for developing laminar flow, Hays, G F Headers in shell-and-tube heat exchangers, Heads, in heat exchangers: Heat and mass transfer: Heat exchanger design, introduction, Heat exchangers: Heat of vaporisation (see Enthalpy of vaporisation), of pure substances Heat pipes: Heat pumping, relation to heat exchanger network design, Heat storage (see Regenerators and thermal energy storage) entropy generation in, Heat transfer: Heat transfer coefficient: Heat transfer media, Heat transfer salt, Heat transfer regimes: Heat of vaporization, Heated cavity reflectometer, Heating media, for reboilers, Heavy water, physical properties of, Heggs, P J, Helical coils of circular cross section: Helical coils of rectangular cross section, Helical inserts, for enhancement of heat transfer in boiling, Helium: Helmholtz reciprocity principle, in radiative heat transfer, Henry, J A R, Henry-Fauske model, for critical two-phase flow, Henry's law, for partial pressure, Heptadecane: Heptadecene: Heptane: 1-Heptanol: 1-Heptene: Herman, K W, Hermes, C L L, Heterogeneous conveyance in horizontal pipes, Heterogeneous nucleation in boiling, Hewitt, G F Hexachloroethane (Refrigerant 116): Hexacyclopentane, superheated vapor properties, Hexadecane: Hexadecene: 1,5-Hexadiene: Hexagonal cells, in free convection, Hexamethylbenzene: Hexane: Hexanoic acid: 1-Hexanol: 1-Hexene: Hexylbenzene: Hexylcyclohexane: Hexylcyclopentane, Hicks equation, for fixed-bed pressure drop, High pressure closures, ASME VIII code guidance for, High-chrome steels, thermal and mechanical properties, High-finned tubes, correlations for single-phase heat transfer in flow over, Hills, P D Hohlraum cavity, Holdup, in liquid-liquid flow, Holland, guide to national practice for mechanical design of heat exchangers, Homogeneous condensation (fog formation), Homogeneous model: Homogeneous nucleation: Honeycombs: Hopkins, D, Horizontal condensers: Horizontal cylinders: Horizontal layers, of fluid, free convection heat transfer in, Horizontal pipes: Horizontal shell-side evaporator, Horizontal surfaces: Horizontal thermosiphon reboilers: Horizontal tube-side evaporator, Horizontal tubes: Hottel's rule, in absorption of radiation by gases, Hsu criterion, for onset of nucleate boiling, Hybrid cooling towers, Hydraulic conveyance: Hydraulic expansion, of tubes into tube sheets in shell-and-tube heat exchangers,
Hydraulic Expansion comparison with roller expansion, equipment for, limitations of,
Hydraulic turbine, lost work in, Hydraulic resistance, in flow of supercritical fluids, Hydraulically smooth surface, Hydrazine: Hydrocarbons: Hydrodynamic entrance length, in single-phase flow in ducts, Hydrogen: Hydrogen bromide: Hydrogen chloride: Hydrogen cyanide: Hydrogen fluoride: Hydrogen iodide: Hydrogen peroxide: Hydrogen sulfide: Hydrostatic testing of shell-and-tube heat exchangers, Hysteresis:

Index

HEDH
A B C D E F G H
Hagen-Poiseuille law Hagen-Rubens relation, between electrical and optical constants, Hall Taylor, N S, Halogenated hydrocarbons: Handley and Heggs equation for fixed bed pressure drop, Hankinson and Thomson method, for liquid density: Hardening (precipative) of stainless steels, Hardwick, R, Harris, D, Hausen equation for developing laminar flow, Hays, G F Headers in shell-and-tube heat exchangers, Heads, in heat exchangers: Heat and mass transfer: Heat exchanger design, introduction, Heat exchangers: Heat of vaporisation (see Enthalpy of vaporisation), of pure substances Heat pipes: Heat pumping, relation to heat exchanger network design, Heat storage (see Regenerators and thermal energy storage) entropy generation in, Heat transfer: Heat transfer coefficient: Heat transfer media, Heat transfer salt, Heat transfer regimes: Heat of vaporization, Heated cavity reflectometer, Heating media, for reboilers, Heavy water, physical properties of, Heggs, P J, Helical coils of circular cross section: Helical coils of rectangular cross section, Helical inserts, for enhancement of heat transfer in boiling, Helium: Helmholtz reciprocity principle, in radiative heat transfer, Henry, J A R, Henry-Fauske model, for critical two-phase flow, Henry's law, for partial pressure, Heptadecane: Heptadecene: Heptane: 1-Heptanol: 1-Heptene: Herman, K W, Hermes, C L L, Heterogeneous conveyance in horizontal pipes, Heterogeneous nucleation in boiling, Hewitt, G F Hexachloroethane (Refrigerant 116): Hexacyclopentane, superheated vapor properties, Hexadecane: Hexadecene: 1,5-Hexadiene: Hexagonal cells, in free convection, Hexamethylbenzene: Hexane: Hexanoic acid: 1-Hexanol: 1-Hexene: Hexylbenzene: Hexylcyclohexane: Hexylcyclopentane, Hicks equation, for fixed-bed pressure drop, High pressure closures, ASME VIII code guidance for, High-chrome steels, thermal and mechanical properties, High-finned tubes, correlations for single-phase heat transfer in flow over, Hills, P D Hohlraum cavity, Holdup, in liquid-liquid flow, Holland, guide to national practice for mechanical design of heat exchangers, Homogeneous condensation (fog formation), Homogeneous model: Homogeneous nucleation: Honeycombs: Hopkins, D, Horizontal condensers: Horizontal cylinders: Horizontal layers, of fluid, free convection heat transfer in, Horizontal pipes: Horizontal shell-side evaporator, Horizontal surfaces: Horizontal thermosiphon reboilers: Horizontal tube-side evaporator, Horizontal tubes: Hottel's rule, in absorption of radiation by gases, Hsu criterion, for onset of nucleate boiling, Hybrid cooling towers, Hydraulic conveyance: Hydraulic expansion, of tubes into tube sheets in shell-and-tube heat exchangers,
Hydraulic Expansion comparison with roller expansion, equipment for, limitations of,
Hydraulic turbine, lost work in, Hydraulic resistance, in flow of supercritical fluids, Hydraulically smooth surface, Hydrazine: Hydrocarbons: Hydrodynamic entrance length, in single-phase flow in ducts, Hydrogen: Hydrogen bromide: Hydrogen chloride: Hydrogen cyanide: Hydrogen fluoride: Hydrogen iodide: Hydrogen peroxide: Hydrogen sulfide: Hydrostatic testing of shell-and-tube heat exchangers, Hysteresis:
I J K L M N O P Q R S T U V W X Y Z
H Hydraulic expansion, of tubes into tube sheets in shell-and-tube heat exchangers,
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Hydraulic Expansion

DOI 10.1615/hedhme.a.000467

4.11.2 Hydraulic expansion

D. L. Aldred

A. Comparison of hydraulic and roller expansion

Hydraulic tube expansion was initially developed in association with the nuclear industry to improve production methods and avoid the problems inherent in conventional tube rolling. Development began in the early 1970s, and the technique is now available as a general industrial method.

(a) Roller expansion

Conventional rolling methods subject the tube to repeated plastic strains as the rollers pass around the tube, resulting in work hardening effects and changes in the grain structure of the material. During the process a considerable amount of wall thinning occurs with a consequent increase in tube length. Since this lengthening of the tube occurs continuously as the tube is rolled, overrolling can lead to a reduction of joint strength and leaktightness due to shearing of the keys that form between the tube and the tubesheet as the rolling proceeds. This effect also limits the length of joint that can be rolled at one time to about 50 mm (2 in.).

Completed expansions can be uneven around the circumference because of the sudden stop and reversal of the rollers or the presence of out-of-round holes. The use of tapered self-feeding rollers results in sliding contact between the rollers and the tube material and can result in flaking of the tube surface. These effects can result in problems of contamination and both stress and crevice corrosion. The large amount of friction inherent in the rolling process gives control and repeatability problems. Successful roller expanding is a skilled job, and despite the introduction of automatic torque-controlled systems, operator technique can still be a significant factor in obtaining a first-time seal. Rerolling of leaking joints can often disturb adjacent joints, so that leakers are "chased" around the tubesheet.

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