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E-type shells in shell-and-tube heat exchangers: Ebert and Panchal equation, for crude oil fouling, Eckert number, Eddy viscosity: Eddy diffusivity, of heat, Edge, D, Edwards, D K EEC code for thermal design of heat exchangers, Effective diffusivity, Effective thermal conductivity of fixed beds, Effective tube length in shell-and-tube heat exchangers, Effectiveness of a heat exchanger: Efficiency of fins, Eicosane: Eicosene: Ejectors, in flash distillation plant, EJMA (Expansion Joint Manufacturers Association), standards for expansion bellows Elastic properties of solids: El-Dessouky, H, Electrical enhancement processes, in heat transfer augmentation, Electric fields, effect on properties of rheologically complex materials, Electric fields, in augmentation of condensation, Electrical process heater, specification of, Electrokinetics, for heat transfer augmentation in microfluidic systems, Electromagnetic theory of radiation, Electrostatic fields in augmentation of heat transfer, Elements: Elhadidy relation between heat and momentum transfer, Embedding methods for radiative heat transfer in nonisothermal gases, Embittlement, of stainless steels, Emission of thermal radiation, in solids, Emissivity: Emitting media, interaction phenomena with, Emulsions, viscosity of, EN13445 (European Pressure Vessel Codes), design of heat exchangers to, Enclosures: Energy equation: Energy recovery, maximum, in heat exchanger network design, Enhanced surfaces, fouling in, Enhancement devices: Enlargements in pipes: Enthalpy: Entrainment in annular gas-liquid flow Entrance effects in heat and mass transfer: Entrance lengths, hydrodynamic in pipe flow, Entrance losses for tube inlet in shell-and-tube heat exchanger, Entry losses in plate heat exchangers, Entropy generation and minimisation Environmental impact, of fouling, Eotvos number: Epstein, N, Epstein matrix, for fouling, Equalizing rings, for expansion bellows, Equilibrium interphase: Equilibrium vapor nucleus, Equivalent sand roughness, Ergun equation, for pressure drop in fixed beds ESDU correlations: Esters: Ethane: Ethanol: Ethers: Ethyl acetate: Ethylacetylene: Ethylacrylate: Ethylamine: Ethylbenzene: Ethyl benzoate: Ethyl butanoate: Ethylcyclohexane: Ethylcyclopentane: Ethyl formate: Ethylene: Ethylene diamine: Ethylene glycol: Ethylene oxide: Ethylmercaptan: 1-Ethylnaphthalene: 2-Ethylnaphthalene: Ethyl proprionate: Ethyl propylether: Ettouney, H, Euler number: Eutectic mixtures, condensation of forming immiscible liquids, Evaporation: Evaporative crystallisers, Evaporators: Exergy, definition of, Exergy analysis, Exit losses for tubes in shell-and-tube exchanger, Expansion bellows, for shell-and-tube heat exchangers: EJMA (Expansion Joint Manufacturers Association), standards for Expansion joints, mechanical design of: Expansion of tubes into tube sheets: Expansion turbine, lost work in, Explosively clad plate, Explosive welding of tubes into tube sheets Explosive expansion joints, Extended surfaces (see also Fins) Externally induced convection, in kettle reboilers, Extinction coefficient, Extinction efficiency, Eyring fluid (non-Newtonian),

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E-type shells in shell-and-tube heat exchangers: Ebert and Panchal equation, for crude oil fouling, Eckert number, Eddy viscosity: Eddy diffusivity, of heat, Edge, D, Edwards, D K EEC code for thermal design of heat exchangers, Effective diffusivity, Effective thermal conductivity of fixed beds, Effective tube length in shell-and-tube heat exchangers, Effectiveness of a heat exchanger: Efficiency of fins, Eicosane: Eicosene: Ejectors, in flash distillation plant, EJMA (Expansion Joint Manufacturers Association), standards for expansion bellows Elastic properties of solids: El-Dessouky, H, Electrical enhancement processes, in heat transfer augmentation, Electric fields, effect on properties of rheologically complex materials, Electric fields, in augmentation of condensation, Electrical process heater, specification of, Electrokinetics, for heat transfer augmentation in microfluidic systems, Electromagnetic theory of radiation, Electrostatic fields in augmentation of heat transfer, Elements: Elhadidy relation between heat and momentum transfer, Embedding methods for radiative heat transfer in nonisothermal gases, Embittlement, of stainless steels, Emission of thermal radiation, in solids, Emissivity: Emitting media, interaction phenomena with, Emulsions, viscosity of, EN13445 (European Pressure Vessel Codes), design of heat exchangers to, Enclosures: Energy equation: Energy recovery, maximum, in heat exchanger network design, Enhanced surfaces, fouling in, Enhancement devices: Enlargements in pipes: Enthalpy: Entrainment in annular gas-liquid flow Entrance effects in heat and mass transfer: Entrance lengths, hydrodynamic in pipe flow, Entrance losses for tube inlet in shell-and-tube heat exchanger, Entry losses in plate heat exchangers, Entropy generation and minimisation Environmental impact, of fouling, Eotvos number: Epstein, N, Epstein matrix, for fouling, Equalizing rings, for expansion bellows, Equilibrium interphase: Equilibrium vapor nucleus, Equivalent sand roughness, Ergun equation, for pressure drop in fixed beds ESDU correlations: Esters: Ethane: Ethanol: Ethers: Ethyl acetate: Ethylacetylene: Ethylacrylate: Ethylamine: Ethylbenzene: Ethyl benzoate: Ethyl butanoate: Ethylcyclohexane: Ethylcyclopentane: Ethyl formate: Ethylene: Ethylene diamine: Ethylene glycol: Ethylene oxide: Ethylmercaptan: 1-Ethylnaphthalene: 2-Ethylnaphthalene: Ethyl proprionate: Ethyl propylether: Ettouney, H, Euler number: Eutectic mixtures, condensation of forming immiscible liquids, Evaporation: Evaporative crystallisers, Evaporators: Exergy, definition of, Exergy analysis, Exit losses for tubes in shell-and-tube exchanger, Expansion bellows, for shell-and-tube heat exchangers: EJMA (Expansion Joint Manufacturers Association), standards for Expansion joints, mechanical design of: Expansion of tubes into tube sheets: Expansion turbine, lost work in, Explosively clad plate, Explosive welding of tubes into tube sheets Explosive expansion joints, Extended surfaces (see also Fins) Externally induced convection, in kettle reboilers, Extinction coefficient, Extinction efficiency, Eyring fluid (non-Newtonian),
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Headers, Nozzles and Turnarounds

DOI 10.1615/hedhme.a.000149

2.2.7 Headers, nozzles, and turnarounds

Introduction

The prime purpose of nozzles, headers, and turnarounds is to distribute fluid through a heal exchanger matrix, as shown in Figure 1 for a typical case.

Figure 1 Definition of terms

The indirect purpose of these components, in common with the others making up the structure, is lo contain the process fluids, which may be under high pressure. Hence, although their prime function is to direct and distribute flow, it is often found that their design is dictated by strength, cheapness, or ease of manufacture, rather than by considerations of fluid dynamics. In many instances this approach results in poor distribution of the fluid within the heat exchanger.

Poor distribution may or may not result in unsatisfactory performance, which in the past has usually been of secondary importance. However, with the increasing cost of energy and materials, it is desirable to utilize equipment to maximum efficiency during its lifetime. This requires a balanced performance, one aspect of which is achieving more uniform flow distribution. Associated with this is the need to predict pressure drop with some accuracy.

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