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F-correction method: F-factor charts and equations for various heat exchanger configurations, F-factor method: F-type shells: Fabrication: Failure modes of heat exchangers, Falling films, direct contact heat transfer in, Falling film evaporator: Fanno flow, Fans in air-cooled heat exchangers: Fatigue as failure mode of a heat exchanger Fatigue life, of expansion bellows, Fawcett, R Fedor's method, for critical temperature, Fenghour, A Ferritic stainless steels, as material of construction, Fick's law for diffusion, Film boiling: Film model, condenser design by Film temperature, definition of for turbulent flow over flat plate, Films in heat exchangers, Filmwise condensation: Fincotherm, heat transfer medium, Finite-difference equations: Finite difference methods: Finite-element methods: Fins (see also Extended surfaces): Fire-tube boiler, Fired heaters, Fires, room, radiation interaction phenomena in, Firsova, E V, Fixed beds: Fixed tubesheet, shell-and-tube exchangers: Flanges, mechanical design of in heat exchangers, Flash evaporation Flat absorber of thermal radiation, Flat heads: Flat plate: Flat reflector of thermal radiation, Floating head designs for shell-and-tube heat exchangers: Flooded type evaporator, in refrigeration, Flooding phenomena: Flow distribution: Flow-induced vibration, Flow regimes: Flow stream analysis method for segmentally baffled shell and tube heat exchangers, Flue gases, fouling by, Fluid elastic instability as source of flow-induced vibration, Fluid flow, lost work in, Fluid mechanics, Eulerian formulation for, Fluid-to-particle heat transfer in fluidized beds, Fluidized bed dryer: Fluidized bed gravity conveyors, Fluidized beds: Fluids: Fluorine: Fluorobenzene: Fluoroethane (Refrigerant 161): Fluoromethane (Refrigerant 41): Fluted tubes: Flux method, for modeling radiation in furnaces, Flux relationships in heat exchangers, Fogging in condensation Food processing, fouling of heat exchangers in, Forced flow reboilers: Formaldehyde: Formamide: Formic acid: Forster and Zuber correlation for nucleate boiling, Fouling, Foam systems, heat transfer in, Four phase flows, examples, Fourier law for conduction Fourier number (Fo): Frames for plate heat exchangers, France, guide to national practice for mechanical design, Free convection: Free-fall velocity, of particles, Free-stream turbulence, effect on flow over cylinders, Freeze protection of air-cooled heat exchangers, Freezing, of condensate in condensers Fresnel relations in reflection of radiation, Fretting corrosion, Friction factor: Friction multipliers in gas-liquid flow: Friction velocity, definition, Friedel correlation for frictional pressure gradient in straight channels, Froude number: Fuels, properties of, Fuller, R K, Furan: Furfural: Furnaces: Fusion welding, of tubes into tubesheets in shell-and-tube heat exchangers,
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Forced Convection in Ducts

DOI 10.1615/hedhme.a.000168

2.5.1 Forced convection in ducts

A. Introduction

When fluids flow at very low velocities, all the individual particles are flowing in parallel lines. This type of flow is called laminar flow. If a fluid stream enters a duct with a uniform velocity a velocity profile develops as the fluid moves down the tube, with the velocity at the duct wall being zero. At a sufficient distance downstream from the inlet, the velocity pattern becomes fixed. The shape of the velocity distribution curve is parabolic for flow in a tube or between parallel plates.

If the velocity of the fluid is gradually increased, there will be a point at which the fluid no longer flows in parallel lines, but by a series of eddies that result in a complete mixing of all parts of the flow except those immediately adjacent to the wall. This type of flow is called turbulent flow. The Reynolds number at which the flow changes from laminar to turbulent is the "critical Reynolds number" Re, where Re = uρd /η where u is the fluid average velocity, ρ its density, η its viscosity and d the channel equivalent diameter. The value of the critical Reynolds number in round tubes is between 2,100 and 2,300. In long rectangular ducts and annular spaces, the transition from laminar to turbulent flow also starts at a Reynolds number of 2,100 when the hydraulic diameter of the duct is used as the characteristic geometric dimension in calculating the Reynolds number.

At Reynolds numbers greater than 104, the flow is fully turbulent. Between the lower and upper limits lies the zone of transition from laminar to turbulent flow. These limits are affected by the type of entry, initial disturbances in the fluid, roughness, and so on.

If the duct wall is at a temperature different from that of the fluid, heat will be transferred and a temperature profile will develop in the fluid. At a sufficient distance from the beginning of heating or cooling, the temperature profile becomes fully developed and therefore the heat transfer coefficient is constant. The rate of heat transfer is always greater in turbulent flow.

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