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convective boiling, Stephan and Korner correlation, for boiling of binary mixtures, Stiffeners, PD5500 code guidelines for, Stiffeners, against external pressure, EN13445 guidance on, Stirred beds, heat transfer to, Stirred reactor model, for furnaces, Stone's strongly implicit method, Straight fins (longitudinal fins): Stratified gas-liquid flow: Stratified liquid-liquid-gas flow: Steam analysis methods, for shell-side heat transfer and pressure drop in shell-and-tube heat exchangers, Stress, compressive, in heat exchanger tubes, Stress corrosion cracking, of stainless steels, Stress equation models, for turbulent boundary layers, Stress-strain curve, for solids, Stress tensor: Stresses: Strip baffles, in tube bundles with longitudinal flow, Strouhal number, Subchannel analysis, for critical heat flux in rod bundles, Subcooled boiling: Subcooling: Sublayer, viscous, Submerged combustion, Successive over-under relaxation method for solution of implicit equations, Suction: Suction line exchangers in refrigeration, Sulfur: Sulfur compounds (organic): Sulfur dioxide: Sulfur hexafluoride: Sulfur trioxide: Supercritical fluids: Superficial velocity, in multiphase flow, Superheated gases: Superheated liquid, in metastable state, Superheated vapor, condensation of, on vertical surface, Supersaturation, as cause of fogging in condensers: Suppression of nucleate boiling, Surface catalysis, in augmentation of heat transfer, Surface condensers, Surface finish: Surface, hydraulically smooth, Surface material, effect on fouling, Surface models, in radiative heat transfer, Surface modification for drag reduction, Surface temperature, effect on fouling, Surface tension: Surfactants, in drag reduction, Suspension, radiation interaction phenomena in, Sutherland formula, for viscosity variation with temperature, Sutterby fluid (non-Newtonian), free convective heat transfer to, Swirling flow, in augmentation of heat transfer, Synthetic heat transfer media, Synthetic mixture heat transfer media,

Index

HEDH
A B C D E F G H I J K L M N O P Q R S
Saddle supports, for heat exchangers, Safety factors, Safety, of heat exchangers: Salicyl aldehyde: Salts, heat transfer, as heat transfer media, Sand roughness, equivalent, Santotherm, heat transfer media, Sastri and Rao correlation for surface tension, Saturated boiling: Saturated density: Saturated fluids, tables of physical properties, Saturation pressure, Saturation temperature, Saunders, E A D Sauer, H J Jr, Scale formation in heat exchangers, Scaling approximations, in nonisothermal gas radiation, Scattering bed models, for radiative heat transfer from surfaces, Scattering, interaction phenomena with, Scattering coefficient, Schack wide-band model, for gas radiation properties, Schick and Prausnitz method, for critical volume of mixtures, Schlunder, E U Schmidt, F W Schmidt correlation, for heat transfer in in-line banks of high fin tubes, Schmidt number, Schneider, G E, Schrock and Grossman correlations, for forced convective heat transfer in two-phase flow, Schunk, M Schwier, K, Scraped surfaces: Scaling devices, in shell-and-tube heat exchangers, Seawater physical properties, Seider-Tate equation, for heat transfer in heat exchangers, Selection of heat transfer equipment: Semiconductors, thermal conductivity, Separated flow model: Separation, exergy analysis for, Separators, for use in association with evaporators, Series solutions, for one-dimensional transient conduction, Serrated fins, in plate fin heat exchangers, Shah correlation for boiling, Shah correlation, for boiling in horizontal tubes, Shape factor, in radiative heat transfer between diffuse surfaces, Shear flow, of non-Newtonian fluids, Shear free flow, of non-Newtonian fluids, Shear rate, in fluid, Shear stress: Sheffield, J W, Shelf dryer, Shell-and-tube heat exchanger: Shell-to-baffle clearance, in shell-and-tube heat exchangers, Shells, for shell-and-tube heat exchangers: Sherwood number Shipes, K V, Short-tube vertical evaporator, Sigma phase embrittlement, of stainless steels, Silicate scales, in heat exchangers, Silicone oils, as heat transfer media, physical properties of, Silver method, for calculation of multicomponent condensation, Similarity theory, Simonis, V, Single-phase fluid flow: Single stage flash evaporation (SSF): Singularities, two-phase gas-liquid pressure drop across, Sink, in radiation: Skid-mounted units, specification of, Skin friction coefficient, Skrinska, A, Slab: Sleeves, internal, for expansion bellows, Slot: Slug flow: Slugging, in fluidized beds, Smith, A A, Smith, R, Smith, R A Smith, O, Snell's law, in radiation, Software, for code design, Solar absorber, Solar reflector, Soldered fins, in double pipe exchangers, Solid fuels, properties of, Solids circulation, in fluidized beds, Solid-gas flow: Solid-liquid flow: Solidification: Solids: Solids circulation, in fluidized beds, Soot blowing, Sound velocity: Source, in radiation: Spacers, in shell-and-tube heat exchangers, Spalding, D B, Sparging: Specific enthalpy, Specific entropy: Specific heat capacity, Specific internal energy, Specific volume: Specification of heat exchangers, Spectral absorptivity: Spectral emissivity, in gases, Specular surface, Specular-walled passages, radiative heat transfer in, Spheres: Spherical coordinates, for finite difference equations for conduction, Spherical shells: Spheroids (oblate and prolate), free convective heat transfer from, Spine fins: Spiral heat exchanger: Spirally fluted tubes: Sponge rubber balls, in fouling mitigation, Spray dryers, Sprays, in heat exchangers, Square ducts: Stable equilibrium, of vapor and liquid, Staggered tube banks: Stainless steels, Stanton number Startup: State diagram, for fluidized beds, Static mixers, in heat exchangers, Statically stable foams, Steam, dropwise condensation of, Steam tables, Steam turbine exhaust condensers, Steels, as material of construction, Stefan-Boltzmann constant, Stefan's law, for blackbody radiation, Stegmaier, W, Steiner and Taborek correlation, for forced convective boiling, Stephan and Korner correlation, for boiling of binary mixtures, Stiffeners, PD5500 code guidelines for, Stiffeners, against external pressure, EN13445 guidance on, Stirred beds, heat transfer to, Stirred reactor model, for furnaces, Stone's strongly implicit method, Straight fins (longitudinal fins): Stratified gas-liquid flow: Stratified liquid-liquid-gas flow: Steam analysis methods, for shell-side heat transfer and pressure drop in shell-and-tube heat exchangers, Stress, compressive, in heat exchanger tubes, Stress corrosion cracking, of stainless steels, Stress equation models, for turbulent boundary layers, Stress-strain curve, for solids, Stress tensor: Stresses: Strip baffles, in tube bundles with longitudinal flow, Strouhal number, Subchannel analysis, for critical heat flux in rod bundles, Subcooled boiling: Subcooling: Sublayer, viscous, Submerged combustion, Successive over-under relaxation method for solution of implicit equations, Suction: Suction line exchangers in refrigeration, Sulfur: Sulfur compounds (organic): Sulfur dioxide: Sulfur hexafluoride: Sulfur trioxide: Supercritical fluids: Superficial velocity, in multiphase flow, Superheated gases: Superheated liquid, in metastable state, Superheated vapor, condensation of, on vertical surface, Supersaturation, as cause of fogging in condensers: Suppression of nucleate boiling, Surface catalysis, in augmentation of heat transfer, Surface condensers, Surface finish: Surface, hydraulically smooth, Surface material, effect on fouling, Surface models, in radiative heat transfer, Surface modification for drag reduction, Surface temperature, effect on fouling, Surface tension: Surfactants, in drag reduction, Suspension, radiation interaction phenomena in, Sutherland formula, for viscosity variation with temperature, Sutterby fluid (non-Newtonian), free convective heat transfer to, Swirling flow, in augmentation of heat transfer, Synthetic heat transfer media, Synthetic mixture heat transfer media,
T U V W X Y Z

Shell-and-Tube Heat Exchanger Design: Objectives and Background

DOI 10.1615/hedhme.a.000247

3.3.1 and 3.3.4 Shell-and-tube heat exchanger design: objectives and background

The basic design of shell-and-tube exchangers was introduced in the early 1900s to fill the needs in power plants for large heat exchanger surfaces as condensers and feedwater heaters capable of operating under relatively high pressures. Both of these original applications of shell-and-tube heat exchangers continue to be used, but the designs have become highly sophisticated and specialized, subject to various specific codes and practices.

The broad industrial use of shell-and-tube heat exchangers known today also started in the 1900s to accommodate the demands of the emerging oil industry. Oil heaters and coolers, reboilers, and condensers for a variety of crude oil fraction and related organic liquids were required for rugged outdoor service, often "dirty" fluids, and high temperatures and pressures. Ease of cleaning and field repairs was unconditionally required.

The most serious problems in these early stages of shell-and-tube heat exchanger development appeared not to be those of heat transfer (which was crudely estimated from practice) but rather of material strength calculations for the various components, especially tubesheets. A host of other problems in the area of manufacturing techniques and practices followed, such as tube-to-tubesheet joints, flange and nozzle welding, and so on, surprisingly many being still on the list of items of continued concern and development.

During the 1920s shell-and-tube manufacturing technology became fairly well developed, mainly because of the efforts of relatively few major manufacturers. Units up to 500 m2 (5,000 ft2), that is, approximately 750-mm diameter and 6-m length (3 ft by 16 ft), were manufactured for the rapidly growing oil industry. In the 1930s, the shell-and-tube heat exchanger designers established many sound design principles from intuition and data emerging on ideal tube banks. Water-water and water-steam exchangers were probably designed about as well as they are today, because of the predominant effects of fouling resistances. Viscous flow was one of the most difficult problems for shell-side flow and was poorly understood until the 1960s. Shell-side pressure drop is not even mentioned in the literature until the late 1940s. Condensers and reboilers were designed purely to experience-derived values, often tightly guarded secrets of the manufacturers.

The need for mechanical design standards was equally important for reasons of safety, uniformity of tolerances, quality control, and general orderliness in competition. The first such document is the TEMA Standards of 1941 (TEMA, 1941), presently in its sixth edition and considered a standard practice all over the world.

In the following sections, an and a method for sizing shell-and-tube heat exchangers will be presented. The former is an estimation method that can be used those occasions (e.g. assessment of plant cost, layout, and space requirements) when a good approximate size estimate of shell-and-tube heat exchangers is sufficient. This will provide a quicker answer than a detailed design. The detailed method (of intermediate complexity) includes a modified version of the Bell-Delaware method and the .

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