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McNaught, J M, Macdonald equation, for fixed-bed pressure drop, Mach number, Macleod-Sugden method for surface tension Macrolayer consumption model for critical heat flux in pool boiling, Maddox, R N Magnetic fields, effect on properties of rheologically complex materials, Magnetic devices, for fouling mitigation, Magnetohydrodynamcs, inaugmentation of heat transfer in microfluidic systems, Margarine manufacture, crystallization of edible oils and fats in, scraped surface heat exchangers for, Marlotherm, heat transfer media, Martensitic stainless steels, Martin, H Martinelli and Boelter equations for combined free and forced convection, Martinelli and Nelson correlations: Mass absorption coefficient, Mass extinction coefficient, Mass fraction, in multicomponent mixtures, Mass scattering coefficient, Mass transfer: Mass transfer coefficient: Materials of construction, for heat exchangers, Low temperature operation, ASME VIII code guidelines for, Matovosian, Robert, Matrix inversion techniques, in radiative heat transfer, Maximum drag reduction Maximum velocities (in shell-and-tube heat exchangers) Maxwell model, for non-Newtonian fluid, Maxwell-Stefan equations, for multicomponent diffusion, Maxwell's equations, for electromagnetic radiation, Mean beam length concept, in radiative heat transfer: Mean phase content, Mean temperature difference: Measurement of fouling resistance, Mechanical design of heat exchangers: Mechanical draft cooling towers, Mechanical loads, specifications in EN13445, Mechanical vapour compression cycles in refrigeration, Mediatherm, heat transfer medium, Melo, L F, Melting, thermal conduction in, Melting point: Mercury: Merilo correlation, for critical heat flux in horizontal tubes, Merkel's equation, in cooling tower design, Mertz, R, Metais and Eckert diagrams, for regimes of convection: Metals: Metallurgical industry, kilns and furnaces for, Metastable equilibrium, of vapor and liquid, Methane: Methanol: Methyl acetate: Methylacetylene: Methyl acrylate: Methyl amine n-Methylaniline: Methyl benzoate: 2-Methyl-1,3-Butadiene (Isoprene): 2-Methylbutane (isopentane): Methylbutanoate: 2-Methyl-2-butene: Methylcyclohexane: Methylcyclopentane: Methylethylketone: Methyl formate: Metallurgical slag, use of submerged combustion in reprocessing of, Methyl fluorate: 2-Methylhexane: Methylisobutylketone: Methylmercaptan: 1-Methylnaphthalene: 2-Methylnaphthalene: 2-Methylpentane: 3-Methylpentane: 2-Methylpropane (isobutane): 2-Methylpropene: Methyl propionate: Methylpropylether: Methylpropyl ketone: Methyl salicylate: Methyl-t-butyl ether: Microbubbles, for drag reduction, Microchannels (see also microfluidics) Micro-fin tubes: Microfluidics, enhancement of heat transfer in, Mie scattering, in pulverized coal combustion, Miller, C J Miller, E R Mineral oils, as heat transfer media, physical properties of, Mineral wool production, submerged combustion systems for, Minimum fluidization velocity, Minimum heat flux in pool boiling: Minimum tubeside velocity, in shell-and-tube heat exchangers, Minimum velocity for fluidization, Minimum wetting rate, for binary mixtures, Mirror-image concept, in radiative heat transfer, Mirrors, spectral characteristics of reflectance from, Mishkinis, D, Mist flow: Mitigation of fouling, Mixed convection occurrence in horiozntal circular pipe, Metais and Eckert diagram for, Mixing (shell-side), in twisted tube heat exchangers, Mixing length, in turbulent flow, Mixtures: Modelling, of fouling: Models, theory of, Modulus of elasticity: Moffat, R S M, Molecular gas radiation properties, Molecular weight: Mollier chart, for humid air, Momentum equation: Monitoring, on line, of fouling, Monochloroacetic acid: Monte Carlo methods, in radiative heat transfer, Moody chart: Morris, M Mostinski correlations: Moving bed, heat transfer to, Muchowski, E, Mueller, A C Muller-Steinhagen, H Multicomponent mixtures: Multidimensional systems, heat conduction in, Multiflux methods, for radiative heat transfer in nonisothermal gases, Multipass shell-and-tube heat exchangers, Multiphase fluid flow and pressure drop: Multiple duties, in plate heat exchangers, Multiple effect evaporation, Multiple hairpin heat exchanger, Multistage flash evaporation (MSF) Multizone model, for furnaces,
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Input Data and Recommended Practices

DOI 10.1615/hedhme.a.000251

3.3.5 Input data and recommended practices

In this section we deal with three subjects:

  1. The basic set of input data as required for shell-side rating calculations, but also including those required for design of the overall exchanger, that is, including tube-side flow. These are presented in Table 1.
  2. Detailed comments to the input data, to give guidance to the designer as to proper practices and standards.
  3. Preliminary calculations of correlational parameters derived from the input data, as required for subsequent calculations.

Table 1 Input data required for rating of segmentally baffled shell-and-tube exchangers

ItemSymbolUnitsDescription
Shell-side geometry data
Tube and tube layout
1DsmmInside shell diameter
2DtmmTube outside diameter
3LtwmmTube wall thickness
4DtimmInside tube diameter
5λtwW/m KTube wall material thermal conductivity
6LtpmmTube layout pitch
7θtpdegTube layout characteristic angle
Tube length (Refer to Figure 2)
8LtommOverall nominal tube length
9LtimmBaffled tube length
10LtammEffective tube length for heat transfer area
Baffle geometry (Figure 7)
11Bc%Baffle cut as percent of Ds
12LbcmmCentral baffle spacing
13aLbimmInlet baffle spacing (optional)
13bLbommOutlet baffle spacing (optional)
Nozzle
14CNcodeShell-side nozzle, impingement protection, annular distributor
Tube bundle geometry
15NttTotal number of tubes or holes in tubesheet for U-tubes
16NtpNumber of tube passes
17NssNumber of sealing strips (pairs)
18CBcodeTube bundle type (FX, UT, SRFH, PFH, PTFH)
19LtbmmTube OD (Dt)-to-baffle hole clearance (diametral), Figure 12
20LsbmmInside shell-to-baffle clearance (diametral), Figure 13
21LbbmmInside shell-to-tube bundle bypass clearance (diametral), Figure 14
Temperatures
22Tsi°CShell-side temperature inlet
23Tso°CShell-side temperature outlet
24Tti°CTube-side temperature inlet
25Tto°CTube-side temperature outlet
Shell-side process information
26skg/sShell fluid mass flow rate
At shell fluid mean temperature
27ρskg/m3Density
28λsW/m KThermal conductivity
29(cp)sJ/kg KSpecific heat
30ηscP = mPa/sDynamic viscosity (may require two values)
31Rf,omK/WShell-side fouling resistance (referred to shell-side surface)
Tube-side process information
32tkg/sTube fluid mass flow rate
At tube fluid mean temperature
33ρtkg/m3Density
34λtW/m KThermal conductivity
35(cp)tJ/kg KSpecific heat
36ηtcP = mPa/sDynamic viscosity (may require two values)
37Rf,im K/WTube-side fouling resistance (referred to inside tube surface)
Special information
38αsW/m2 KShell-side heat transfer coefficient; if specified, omit items as shown in comments
39αtW/m2 KTube-side heat transfer coefficient; if specified, omit items as shown in comments
40ps)maxkPaMaximum permissible pressure drop, shell side
41pt)maxkPaMaximum permissible pressure drop, tube side
42(vt)maxm/sMaximum permissible tube-side flow velocity (optional)
43(vt)minm/sMinimum acceptable tube-side flow velocity (optional)

A. Basic input data

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