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Damage, sources of heat exchangers Damkohler number: Damping: Davis and Anderson criterion, for onset of nucleate boiling, Decal, heat transfer medium, Decane: 1-Decanol: 1-Decene: Degradation temperature, of polymers, Demisters, wire mesh, for multistage flash evaporators, Dengler and Addoms correlation, for forced convective heat transfer in two-phase flow, Density: Deposition of droplets in annular flow Deposition in fouling, Desalination plants: Desuperheaters for use in association with evaporators, Developing flow in ducts: Dew-poin corrosion, Diathermanous fluid, 1,1-Dibromoethane: Dibromomethane: 1,2-Dibromotetrafluoroethane (Refrigerant 114B2): Dibutylamine: Dibutyl ether: Dichloroacetic acid: o-Dichlorobenzene: Dichlorodifluoromethane (see Refrigerant 12) 1,1-Dichloroethane (Refrigerant 150a): 1,2-Dichloroethane (Refrigerant 150): 1,1-Dichloroethylene: cis-1,2-Dichloroethylene: trans-1,2-Dichloroethylene: Dichlorofluoromethane (see Refrigerant 21) Dichloromethane (Refrigerant 30): 1,2-Dichlorotetrafluoroethane (Refrigerant 114) 1,2,3-Dichlorotrifluoroethane (Refrigerant 123) Dielectric constant, of water, Diethylamine: n,n-Diethylaniline: Diethylene glycol: Diethyl ether: Diethyl ketone: Diethylsulfide: Differential condensation: Differential formulations for nonisothermal gas radiation, Differential resistance term in heat exchanger design, Differential vector operators in heat conduction, Diffraction models for radiative heat transfer from surfaces, Diffuse surfaces, radiative heat transfer between, Diffuse wall passages, radiative heat transfer in, Diffusers, single-phase flow and pressure drop in, Diffusion, in multi-component condensation, n,n-Diffusion coefficients: 1,1-Difluoroethane (Refrigerant 152a): Difluoromethane (Refrigerant 32): Diiodomethane: Diisobutylamine: Diisopropylamine: Diisopropylether: Dimensional analysis: Dimensionless groups: Dimethylacetylene: Dimethylamine: Dimethylaniline: 2,2-Dimethylbutane: 2,3-Dimethylbutane: 1,1-Dimethylcyclopentane: Dimethylether: Dimethylketone: 2,2-Dimethylpropane (neopentane): Dimethylsulfide: Dimpled surfaces, heat exchangers with, 1,4-Dioxane: Diphenyl: Diphenylamine: Diphenylether: Diphenylmethane: Dipropyl ether: Diisopropyl ether: Dipropyl ketone: Direct contact heat exchangers Direct contact heat transfer, Direct numerical simulation, of turbulence, Dirichlet boundary condition, finite difference method, Dished heads: Discretization in numerical analysis: Disk-and-doughnut baffled heat exchangers, Disks, free convective heat transfer from inclined, Dispersants, for fouling control, Dispersed flow (liquid-liquid), Dissipation of turbulent energy, Distillation: Distribution: Dittus-Boelter equation, for single-phase forced convective heat transfer, Dividing flow, loss coefficients in, Dodecane: 1-Dodecene: Donohue method, for shell-side heat transfer in shell-and-tube heat exchangers, Double-pipe heat exchangers: Double segmental baffled heat exchangers, Downward facing surfaces, free convective heat transfer from, Downward flow in vertical tubes, flow patterns in gas/liquid, Dowtherm A: Dowtherm J: Dowtherms, as heat transfer media, Drag coefficient: Drag force: Drag reduction, Drainage, of condensate, Dreitser, G, Drift flux model for two-phase flows, Drogemuller, P, Droplets: Dropwise condensation Dry wall desuperheating (in condensation), Dryers:
classification and selection, introduction, layout and performance data, practical design,
Practical Dryer Design band dryers, fluid bed dryers, pneumatical conveying dryers, rotary dryers, spray dryers,
prediction of drying rates in, prediction of residence time in: with nonprescribed material flow, as type of heat exchange equipment,
Drying loft, Drying rates, prediction of, Dryout: Ducts, single-phase fluid flow and pressure drop in, Duplex stainless steels, Durand correlation for heterogeneous conveyance in solid/liquid flow, Dynamically stable foam, Dyphyl, heat transfer media, Dzyubenko, B,

Index

HEDH
A B C D
Damage, sources of heat exchangers Damkohler number: Damping: Davis and Anderson criterion, for onset of nucleate boiling, Decal, heat transfer medium, Decane: 1-Decanol: 1-Decene: Degradation temperature, of polymers, Demisters, wire mesh, for multistage flash evaporators, Dengler and Addoms correlation, for forced convective heat transfer in two-phase flow, Density: Deposition of droplets in annular flow Deposition in fouling, Desalination plants: Desuperheaters for use in association with evaporators, Developing flow in ducts: Dew-poin corrosion, Diathermanous fluid, 1,1-Dibromoethane: Dibromomethane: 1,2-Dibromotetrafluoroethane (Refrigerant 114B2): Dibutylamine: Dibutyl ether: Dichloroacetic acid: o-Dichlorobenzene: Dichlorodifluoromethane (see Refrigerant 12) 1,1-Dichloroethane (Refrigerant 150a): 1,2-Dichloroethane (Refrigerant 150): 1,1-Dichloroethylene: cis-1,2-Dichloroethylene: trans-1,2-Dichloroethylene: Dichlorofluoromethane (see Refrigerant 21) Dichloromethane (Refrigerant 30): 1,2-Dichlorotetrafluoroethane (Refrigerant 114) 1,2,3-Dichlorotrifluoroethane (Refrigerant 123) Dielectric constant, of water, Diethylamine: n,n-Diethylaniline: Diethylene glycol: Diethyl ether: Diethyl ketone: Diethylsulfide: Differential condensation: Differential formulations for nonisothermal gas radiation, Differential resistance term in heat exchanger design, Differential vector operators in heat conduction, Diffraction models for radiative heat transfer from surfaces, Diffuse surfaces, radiative heat transfer between, Diffuse wall passages, radiative heat transfer in, Diffusers, single-phase flow and pressure drop in, Diffusion, in multi-component condensation, n,n-Diffusion coefficients: 1,1-Difluoroethane (Refrigerant 152a): Difluoromethane (Refrigerant 32): Diiodomethane: Diisobutylamine: Diisopropylamine: Diisopropylether: Dimensional analysis: Dimensionless groups: Dimethylacetylene: Dimethylamine: Dimethylaniline: 2,2-Dimethylbutane: 2,3-Dimethylbutane: 1,1-Dimethylcyclopentane: Dimethylether: Dimethylketone: 2,2-Dimethylpropane (neopentane): Dimethylsulfide: Dimpled surfaces, heat exchangers with, 1,4-Dioxane: Diphenyl: Diphenylamine: Diphenylether: Diphenylmethane: Dipropyl ether: Diisopropyl ether: Dipropyl ketone: Direct contact heat exchangers Direct contact heat transfer, Direct numerical simulation, of turbulence, Dirichlet boundary condition, finite difference method, Dished heads: Discretization in numerical analysis: Disk-and-doughnut baffled heat exchangers, Disks, free convective heat transfer from inclined, Dispersants, for fouling control, Dispersed flow (liquid-liquid), Dissipation of turbulent energy, Distillation: Distribution: Dittus-Boelter equation, for single-phase forced convective heat transfer, Dividing flow, loss coefficients in, Dodecane: 1-Dodecene: Donohue method, for shell-side heat transfer in shell-and-tube heat exchangers, Double-pipe heat exchangers: Double segmental baffled heat exchangers, Downward facing surfaces, free convective heat transfer from, Downward flow in vertical tubes, flow patterns in gas/liquid, Dowtherm A: Dowtherm J: Dowtherms, as heat transfer media, Drag coefficient: Drag force: Drag reduction, Drainage, of condensate, Dreitser, G, Drift flux model for two-phase flows, Drogemuller, P, Droplets: Dropwise condensation Dry wall desuperheating (in condensation), Dryers:
classification and selection, introduction, layout and performance data, practical design,
Practical Dryer Design band dryers, fluid bed dryers, pneumatical conveying dryers, rotary dryers, spray dryers,
prediction of drying rates in, prediction of residence time in: with nonprescribed material flow, as type of heat exchange equipment,
Drying loft, Drying rates, prediction of, Dryout: Ducts, single-phase fluid flow and pressure drop in, Duplex stainless steels, Durand correlation for heterogeneous conveyance in solid/liquid flow, Dynamically stable foam, Dyphyl, heat transfer media, Dzyubenko, B,
E F G H I J K L M N O P Q R S T U V W X Y Z
D Dryers: practical design,
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Practical Dryer Design

DOI 10.1615/hedhme.a.000336

3.13.7 Practical dryer design

D. Reay

The information presented in the preceding sections gives the reader an idea of how to set about estimating the required product residence time under idealized conditions. The designer must now derive the equipment dimensions required to give this residence time. If there are significant deviations from the idealized conditions, for example nonuniform distribution of air and solids or partial back mixing, the designer must also correct the calculated residence time to allow for these nonidealities.

These aspects of dryer design need a knowledge of particle transport mechanisms and velocities and gas flow patterns. Such aspects are impossible to discuss in general terms, since each dryer type is an individual case having little in common with other dryer types as far as these aspects are concerned. Sometimes they are also very complex and impossible to model theoretically. In such cases, dryer design is based on empirical scale-up from pilot-plant tests using the dryer manufacturer’s previous experience as a guide. In other cases, however, they are not so complex, and at least a preliminary design can be made based on laboratory-scale tests allied to the foregoing theory. These considerations will now be illustrated by reference to some important types of continuous industrial dryers.

A. Band dryers

In band dryers, air is blown in cross flow either up or down through a shallow moving bed of particles [Figure 334.10]. A real dryer will consist of a number of sections in series, each of which may have a different air temperature, humidity, and velocity. The bed moves at a constant speed on a perforated belt from one section to the next, so the particle transport is well defined. The design problem is to calculate the required length of dryer for a given band speed, that is, a given bed thickness, and a given profile of air conditions in the series of sections. Repeated calculations can be made for different band speeds and different profiles to obtain an optimal design.

Each section can be considered as a class IV dryer. A simple laboratory experiment can be performed in which air is blown through a layer of material on a static perforated tray and a drying rate curve can be obtained. This curve can be used for two purposes:

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