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Absorbing media, interaction phenomena in, Absorption of thermal radiation: Absorption coefficient, Absorption spectra in gases, Absorptivity: Acentric factor: Acetaldehyde: Acetic acid: Acetic anhydride: Acetone: Acetonitrile: Acetophenone: Acetylene: Acetylenes Ackerman correction factor in condensation, Acoustic methods, for fouling mitigation, Acoustic vibration of heat exchangers, Acrolein: Acrylic acid: Active systems for augmentation of heat transfer: Additives: Adiabatic flows, compressible, in duct, Admiralty brass, Advanced models for furnaces, Agitated beds, heat transfer to, Agitated vessels, Ahmad scaling method for critical heat flux in flow boiling of nonaqueous fluids, Air: Air-activated gravity conveyor, Air-cooled heat exchangers: Air preheaters, fouling in, Albedo for single scatter in radiation, Alcohols: Aldehydes: Aldred, D L, Allyl alcohol: Allyl chloride (-chloropropane) Alternating direction (ADR) method, for solution of implicit finite difference equations, Aluminum, spectral characteristics of anodized surfaces, Aluminum alloys, thermal and mechanical properties, Aluminium brass, Ambrose-Walton corresponding states method, for vapour pressure, Amides: Amines: Ammonia: tert-Amyl alcohol: Analogy between heat and mass and momentum transfer Analytical solution of groups, for calculation of thermodynamic Anelasticity, Angled tubes, use in increasing flooding rate in reflux condensation, Aniline: Anisotropy of elastic properties, Annular distributor in shell-and-tube heat exchangers, Annular ducts: Annular (radial) fins, efficiency Annular flow (gas-liquid): Annular flow (liquid-liquid), Annular flow (liquid-liquid-gas), Anti-foulants, Antoine equation, for vapour pressure, Aqueous solutions, as heat transfer media, Arc welding of tubes into tube sheets: Archimedes number, Area of tube outside surface in shell-and-tube heat exchangers: Argon: Arithmetic mean temperature difference, definition, Armstrong, Robert C Aromatics: ASME VIII code, for mechanical design of shell-and-tube heat exchangers: Assisted convection: Attachment, of fouling layers, Augmentation of heat transfer Austenitic stainless steels, Average phase velocity in multiphase flows, Axial flow reboilers, Axial wire attachments, for augmentation of condensation, Azeotropes, condensation of
B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Type of Heat Exchanger and Fouling Potential

DOI 10.1615/hedhme.a.000363

3.17 FOULING IN HEAT EXCHANGERS
3.17.7 Type of heat exchanger and fouling potential

A. Shell and Tube

(by G. F. Hays)

(a) Tube-side Flow

Fluids on the tube-side of a shell and tube heat exchanger have well defined flow paths and uniform velocity, neglecting the end effects at the entrance and exit of the tubes. The tube-side is the easier side of the heat exchanger bundle to clean. Thus, fluids, which are more susceptible to fouling, should preferentially be placed on the tube-side. Traditionally, the fluid, which is at a substantially higher pressure, has been placed on the tube-side regardless of fouling considerations. This is particularly true for gas-liquid coolers, such as compressor intercoolers and aftercoolers. That practice minimizes the initial cost of a new heat exchanger, but may significantly increase the operating cost due to fouling. Compressor intercoolers and aftercoolers are prime examples of this cost differential. Thus, the total cost of ownership is significantly higher when the higher fouling fluid is on the shell-side.

Cooling water is particularly susceptible to fouling from sources, many of which the designer normally cannot predict. Foulant sources may include water chemistry, airborne contamination, process leaks, biomass and suspended matter. Once-through cooling waters are susceptible to macro fouling; such as zebra muscles and debris from the water source. Open recirculating cooling water is most susceptible to micro fouling. Thus, from a fouling standpoint, cooling water should be placed on the tube-side.

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