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Baffle leakage in shell-and-tube heat exchangers: Baffles in shell-and-tube heat exchangers: Baker flow regime map for horizontal gas-liquid flow, Balance equation (applied to complete equipment), Band dryer: Bandel and Schlunder correlations, for boiling in horizontal tubes, Basket-type evaporator, Barbosa, J R Jr, Bateman, G, Bayonet tube heat exchangers, constructional features of, Bayonet tube evaporators, Beaton, C F, Beer-Lambert law, Bejan, A, Bell-Delaware method for shell-side heat transfer and pressure drop in shell-and-tube heat exchangers, Bell and Ghaly method for calculation of multicomponent condensation, Benard cells in free convection in horizontal fluid layers, Bends: Benzaldehyde: Benzene: Benzoic acid: Benzonitrile: Benzophenone: Benzyl alcohol: Benzyl chloride: Berenson equation for pool film boiling from a horizontal surface, Bergles, Arthur E, Bernoulli equation, application to flow across cylinders, Bimetallic tubes: Binary mixtures: Bingham fluid (non-Newtonian), Biofouling, Biot number: Biphenyl: Bismarck A, Black liquor, in pulp and paper industry, fouling of heat exchangers by, Black surface: Blackbody radiation, Blades, in scraped surface heat exchangers, Blake-Carmen-Kozeny equation, Blasius equation for friction factor, Blenkin, R, Blunt bodies, drag coefficients for, Boilers: Boiling: Boiling curve: Boiling length: Boiling number, definition, Boiling point, normal, Boiling range (in multicomponent mixtures): Boiling surface in boiling in vertical tubes, Boiling Water Reactor (BWR), fouling problems in, Bolted channel head in shell-and-tube exchanger, Bolted cone head in shell-and-tube heat exchanger, Bolted joints, thermal contact resistance in, Bolting, Bolting of flanges in shell-and-tube heat exchangers, Boltzmann's constant, Bonnet head, in shell-and-tube heat exchanger, Borishanski, V M, Borishanski correlation for nucleate pool boiling, Bott, T R, Boundary layer: Boussinesq approximations: Boussinesq number, definition, Bowring correlations for critical heat flux, Bracket supports for heat exchangers: Brauner, N, Brazed plate exchanger, Brazing in plate fin heat exchanger construction, Bricks, drying of, Brine recirculation, in multistage flash-evaporation, Brinkman number, Brittle fracture, Bromine: Bromley equation for film boiling from horizontal cylinders, Bromobenzene: Bromoethane: Bromomethane: Bromotrifluoromethane (Refrigerant 13B1): Brush and cage system, for fouling mitigation, BS 5500 code for mechanical design of shell-and-tube heat exchangers (see also PD 5500), Bubble crowding as mechanism of critical heat flux, Bubble flow: Bubbles: Bulk viscosity, Bundle-induced convection in kettle reboilers, Bundle layout, in condensers Buoyancy effects: Buoyancy-induced flow in channels, free convective heat transfer with, Busemann-Crocco integral, application in boundary layer equations, 1,2-Butadiene: 1,3-Butadiene: Butane: 1-Butanol: 2-Butanol: Butene-1: cis-2-Butene: trans-2-Butene: Butterworth, D, Butyl acetate: t-Butyl alcohol: Butylamine: Butylbenzene: n-Butylbenzene: n-Butylcyclohexane: Butylcyclopentane: Butylene oxide: Butyr-aldehyde: Butyric acid: Butyronitrile: Bypass (shell-and-tube bundle):
C D E F G H I J K L M N O P Q R S T U V W X Y Z

Type of Heat Exchanger and Fouling Potential

DOI 10.1615/hedhme.a.000363

3.17 FOULING IN HEAT EXCHANGERS
3.17.7 Type of heat exchanger and fouling potential

A. Shell and Tube

(by G. F. Hays)

(a) Tube-side Flow

Fluids on the tube-side of a shell and tube heat exchanger have well defined flow paths and uniform velocity, neglecting the end effects at the entrance and exit of the tubes. The tube-side is the easier side of the heat exchanger bundle to clean. Thus, fluids, which are more susceptible to fouling, should preferentially be placed on the tube-side. Traditionally, the fluid, which is at a substantially higher pressure, has been placed on the tube-side regardless of fouling considerations. This is particularly true for gas-liquid coolers, such as compressor intercoolers and aftercoolers. That practice minimizes the initial cost of a new heat exchanger, but may significantly increase the operating cost due to fouling. Compressor intercoolers and aftercoolers are prime examples of this cost differential. Thus, the total cost of ownership is significantly higher when the higher fouling fluid is on the shell-side.

Cooling water is particularly susceptible to fouling from sources, many of which the designer normally cannot predict. Foulant sources may include water chemistry, airborne contamination, process leaks, biomass and suspended matter. Once-through cooling waters are susceptible to macro fouling; such as zebra muscles and debris from the water source. Open recirculating cooling water is most susceptible to micro fouling. Thus, from a fouling standpoint, cooling water should be placed on the tube-side.

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