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McNaught, J M, Macdonald equation, for fixed-bed pressure drop, Mach number, Macleod-Sugden method for surface tension Macrolayer consumption model for critical heat flux in pool boiling, Maddox, R N Magnetic fields, effect on properties of rheologically complex materials, Magnetic devices, for fouling mitigation,
Fouling Mitigation and Heat Exchangers Cleaning
Magnetohydrodynamcs, inaugmentation of heat transfer in microfluidic systems, Margarine manufacture, crystallization of edible oils and fats in, scraped surface heat exchangers for, Marlotherm, heat transfer media, Martensitic stainless steels, Martin, H Martinelli and Boelter equations for combined free and forced convection, Martinelli and Nelson correlations: Mass absorption coefficient, Mass extinction coefficient, Mass fraction, in multicomponent mixtures, Mass scattering coefficient, Mass transfer: Mass transfer coefficient: Materials of construction, for heat exchangers, Low temperature operation, ASME VIII code guidelines for, Matovosian, Robert, Matrix inversion techniques, in radiative heat transfer, Maximum drag reduction Maximum velocities (in shell-and-tube heat exchangers) Maxwell model, for non-Newtonian fluid, Maxwell-Stefan equations, for multicomponent diffusion, Maxwell's equations, for electromagnetic radiation, Mean beam length concept, in radiative heat transfer: Mean phase content, Mean temperature difference: Measurement of fouling resistance, Mechanical design of heat exchangers: Mechanical draft cooling towers, Mechanical loads, specifications in EN13445, Mechanical vapour compression cycles in refrigeration, Mediatherm, heat transfer medium, Melo, L F, Melting, thermal conduction in, Melting point: Mercury: Merilo correlation, for critical heat flux in horizontal tubes, Merkel's equation, in cooling tower design, Mertz, R, Metais and Eckert diagrams, for regimes of convection: Metals: Metallurgical industry, kilns and furnaces for, Metastable equilibrium, of vapor and liquid, Methane: Methanol: Methyl acetate: Methylacetylene: Methyl acrylate: Methyl amine n-Methylaniline: Methyl benzoate: 2-Methyl-1,3-Butadiene (Isoprene): 2-Methylbutane (isopentane): Methylbutanoate: 2-Methyl-2-butene: Methylcyclohexane: Methylcyclopentane: Methylethylketone: Methyl formate: Metallurgical slag, use of submerged combustion in reprocessing of, Methyl fluorate: 2-Methylhexane: Methylisobutylketone: Methylmercaptan: 1-Methylnaphthalene: 2-Methylnaphthalene: 2-Methylpentane: 3-Methylpentane: 2-Methylpropane (isobutane): 2-Methylpropene: Methyl propionate: Methylpropylether: Methylpropyl ketone: Methyl salicylate: Methyl-t-butyl ether: Microbubbles, for drag reduction, Microchannels (see also microfluidics) Micro-fin tubes: Microfluidics, enhancement of heat transfer in, Mie scattering, in pulverized coal combustion, Miller, C J Miller, E R Mineral oils, as heat transfer media, physical properties of, Mineral wool production, submerged combustion systems for, Minimum fluidization velocity, Minimum heat flux in pool boiling: Minimum tubeside velocity, in shell-and-tube heat exchangers, Minimum velocity for fluidization, Minimum wetting rate, for binary mixtures, Mirror-image concept, in radiative heat transfer, Mirrors, spectral characteristics of reflectance from, Mishkinis, D, Mist flow: Mitigation of fouling, Mixed convection occurrence in horiozntal circular pipe, Metais and Eckert diagram for, Mixing (shell-side), in twisted tube heat exchangers, Mixing length, in turbulent flow, Mixtures: Modelling, of fouling: Models, theory of, Modulus of elasticity: Moffat, R S M, Molecular gas radiation properties, Molecular weight: Mollier chart, for humid air, Momentum equation: Monitoring, on line, of fouling, Monochloroacetic acid: Monte Carlo methods, in radiative heat transfer, Moody chart: Morris, M Mostinski correlations: Moving bed, heat transfer to, Muchowski, E, Mueller, A C Muller-Steinhagen, H Multicomponent mixtures: Multidimensional systems, heat conduction in, Multiflux methods, for radiative heat transfer in nonisothermal gases, Multipass shell-and-tube heat exchangers, Multiphase fluid flow and pressure drop: Multiple duties, in plate heat exchangers, Multiple effect evaporation, Multiple hairpin heat exchanger, Multistage flash evaporation (MSF) Multizone model, for furnaces,

Index

HEDH
A B C D E F G H I J K L M
McNaught, J M, Macdonald equation, for fixed-bed pressure drop, Mach number, Macleod-Sugden method for surface tension Macrolayer consumption model for critical heat flux in pool boiling, Maddox, R N Magnetic fields, effect on properties of rheologically complex materials, Magnetic devices, for fouling mitigation,
Fouling Mitigation and Heat Exchangers Cleaning
Magnetohydrodynamcs, inaugmentation of heat transfer in microfluidic systems, Margarine manufacture, crystallization of edible oils and fats in, scraped surface heat exchangers for, Marlotherm, heat transfer media, Martensitic stainless steels, Martin, H Martinelli and Boelter equations for combined free and forced convection, Martinelli and Nelson correlations: Mass absorption coefficient, Mass extinction coefficient, Mass fraction, in multicomponent mixtures, Mass scattering coefficient, Mass transfer: Mass transfer coefficient: Materials of construction, for heat exchangers, Low temperature operation, ASME VIII code guidelines for, Matovosian, Robert, Matrix inversion techniques, in radiative heat transfer, Maximum drag reduction Maximum velocities (in shell-and-tube heat exchangers) Maxwell model, for non-Newtonian fluid, Maxwell-Stefan equations, for multicomponent diffusion, Maxwell's equations, for electromagnetic radiation, Mean beam length concept, in radiative heat transfer: Mean phase content, Mean temperature difference: Measurement of fouling resistance, Mechanical design of heat exchangers: Mechanical draft cooling towers, Mechanical loads, specifications in EN13445, Mechanical vapour compression cycles in refrigeration, Mediatherm, heat transfer medium, Melo, L F, Melting, thermal conduction in, Melting point: Mercury: Merilo correlation, for critical heat flux in horizontal tubes, Merkel's equation, in cooling tower design, Mertz, R, Metais and Eckert diagrams, for regimes of convection: Metals: Metallurgical industry, kilns and furnaces for, Metastable equilibrium, of vapor and liquid, Methane: Methanol: Methyl acetate: Methylacetylene: Methyl acrylate: Methyl amine n-Methylaniline: Methyl benzoate: 2-Methyl-1,3-Butadiene (Isoprene): 2-Methylbutane (isopentane): Methylbutanoate: 2-Methyl-2-butene: Methylcyclohexane: Methylcyclopentane: Methylethylketone: Methyl formate: Metallurgical slag, use of submerged combustion in reprocessing of, Methyl fluorate: 2-Methylhexane: Methylisobutylketone: Methylmercaptan: 1-Methylnaphthalene: 2-Methylnaphthalene: 2-Methylpentane: 3-Methylpentane: 2-Methylpropane (isobutane): 2-Methylpropene: Methyl propionate: Methylpropylether: Methylpropyl ketone: Methyl salicylate: Methyl-t-butyl ether: Microbubbles, for drag reduction, Microchannels (see also microfluidics) Micro-fin tubes: Microfluidics, enhancement of heat transfer in, Mie scattering, in pulverized coal combustion, Miller, C J Miller, E R Mineral oils, as heat transfer media, physical properties of, Mineral wool production, submerged combustion systems for, Minimum fluidization velocity, Minimum heat flux in pool boiling: Minimum tubeside velocity, in shell-and-tube heat exchangers, Minimum velocity for fluidization, Minimum wetting rate, for binary mixtures, Mirror-image concept, in radiative heat transfer, Mirrors, spectral characteristics of reflectance from, Mishkinis, D, Mist flow: Mitigation of fouling, Mixed convection occurrence in horiozntal circular pipe, Metais and Eckert diagram for, Mixing (shell-side), in twisted tube heat exchangers, Mixing length, in turbulent flow, Mixtures: Modelling, of fouling: Models, theory of, Modulus of elasticity: Moffat, R S M, Molecular gas radiation properties, Molecular weight: Mollier chart, for humid air, Momentum equation: Monitoring, on line, of fouling, Monochloroacetic acid: Monte Carlo methods, in radiative heat transfer, Moody chart: Morris, M Mostinski correlations: Moving bed, heat transfer to, Muchowski, E, Mueller, A C Muller-Steinhagen, H Multicomponent mixtures: Multidimensional systems, heat conduction in, Multiflux methods, for radiative heat transfer in nonisothermal gases, Multipass shell-and-tube heat exchangers, Multiphase fluid flow and pressure drop: Multiple duties, in plate heat exchangers, Multiple effect evaporation, Multiple hairpin heat exchanger, Multistage flash evaporation (MSF) Multizone model, for furnaces,
N O P Q R S T U V W X Y Z
M Magnetic devices, for fouling mitigation,
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Fouling Mitigation and Heat Exchangers Cleaning

DOI 10.1615/hedhme.a.000364

3.17 FOULING IN HEAT EXCHANGERS
3.17.8 Fouling mitigation and heat exchanger cleaning

T. R. Bott, G. F. Hays, J. G. Knudsen, E. R. Miller, A. P. Watkinson, D. I. Wilson

A. Fouling control measures

(a) Physical Mitigation Techniques
(by T. R. Bott)

The removal of deposits from heat exchanger surfaces may be achieved by the application of suitable forces that dislodge the accumulation of unwanted material. In many instances the removal forces are applied through a fluid medium, often it is the process fluid itself that provides the means of applying the removal force. In other situations, deposits are prevented from forming or are knocked from the surface, by a solid agent. Some of the techniques lend themselves to on line cleaning i.e. the process is continued while the mitigation takes place. Other techniques may require that the plant is shut down, or at any rate the particular heat exchanger in question is taken out of service for cleaning. Many of the techniques are not universal and have been developed to meet particular requirements and processes.

I. Circulation of Sponge Rubber Balls

In the power industry the maintenance of steam condenser performance is essential to maintain generation efficiency and competitiveness. In order to maximize the output from the turbine generation set, it is necessary to ensure that the lowest possible pressure in the steam condenser is retained. Condensation is achieved by the circulation of cooling water through the tubes of very large shell and tube exchangers. The system may be once through or recirculating. Since in general, the water system is open to the atmosphere it is likely to become contaminated with microorganisms and particulate matter that accumulate in the condensers where the conditions favor the formation of biofilms (see Section 358). In addition, scale formation is possible, where the concentration of dissolved solids reaches saturation levels (due to evaporative cooling of the water). In addition particulate products of corrosion may also accumulate on the surface, or the surface itself may become corroded. The consequence, if mitigation techniques are not applied, is the formation of slime layer (due to microbial colonization) in conjunction with particulate deposition, products of corrosion and crystal formation where conditions are suitable.

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