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Absorbing media, interaction phenomena in, Absorption of thermal radiation: Absorption coefficient, Absorption spectra in gases, Absorptivity: Acentric factor: Acetaldehyde: Acetic acid: Acetic anhydride: Acetone: Acetonitrile: Acetophenone: Acetylene: Acetylenes Ackerman correction factor in condensation, Acoustic methods, for fouling mitigation, Acoustic vibration of heat exchangers, Acrolein: Acrylic acid: Active systems for augmentation of heat transfer: Additives: Adiabatic flows, compressible, in duct, Admiralty brass, Advanced models for furnaces, Agitated beds, heat transfer to, Agitated vessels, Ahmad scaling method for critical heat flux in flow boiling of nonaqueous fluids, Air: Air-activated gravity conveyor, Air-cooled heat exchangers: Air preheaters, fouling in, Albedo for single scatter in radiation, Alcohols: Aldehydes: Aldred, D L, Allyl alcohol: Allyl chloride (-chloropropane) Alternating direction (ADR) method, for solution of implicit finite difference equations, Aluminum, spectral characteristics of anodized surfaces, Aluminum alloys, thermal and mechanical properties, Aluminium brass, Ambrose-Walton corresponding states method, for vapour pressure, Amides: Amines: Ammonia: tert-Amyl alcohol: Analogy between heat and mass and momentum transfer Analytical solution of groups, for calculation of thermodynamic Anelasticity, Angled tubes, use in increasing flooding rate in reflux condensation, Aniline: Anisotropy of elastic properties, Annular distributor in shell-and-tube heat exchangers, Annular ducts: Annular (radial) fins, efficiency Annular flow (gas-liquid): Annular flow (liquid-liquid), Annular flow (liquid-liquid-gas), Anti-foulants, Antoine equation, for vapour pressure, Aqueous solutions, as heat transfer media, Arc welding of tubes into tube sheets: Archimedes number, Area of tube outside surface in shell-and-tube heat exchangers: Argon: Arithmetic mean temperature difference, definition, Armstrong, Robert C Aromatics: ASME VIII code, for mechanical design of shell-and-tube heat exchangers: Assisted convection: Attachment, of fouling layers, Augmentation of heat transfer Austenitic stainless steels, Average phase velocity in multiphase flows, Axial flow reboilers, Axial wire attachments, for augmentation of condensation, Azeotropes, condensation of

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A
Absorbing media, interaction phenomena in, Absorption of thermal radiation: Absorption coefficient, Absorption spectra in gases, Absorptivity: Acentric factor: Acetaldehyde: Acetic acid: Acetic anhydride: Acetone: Acetonitrile: Acetophenone: Acetylene: Acetylenes Ackerman correction factor in condensation, Acoustic methods, for fouling mitigation, Acoustic vibration of heat exchangers, Acrolein: Acrylic acid: Active systems for augmentation of heat transfer: Additives: Adiabatic flows, compressible, in duct, Admiralty brass, Advanced models for furnaces, Agitated beds, heat transfer to, Agitated vessels, Ahmad scaling method for critical heat flux in flow boiling of nonaqueous fluids, Air: Air-activated gravity conveyor, Air-cooled heat exchangers: Air preheaters, fouling in, Albedo for single scatter in radiation, Alcohols: Aldehydes: Aldred, D L, Allyl alcohol: Allyl chloride (-chloropropane) Alternating direction (ADR) method, for solution of implicit finite difference equations, Aluminum, spectral characteristics of anodized surfaces, Aluminum alloys, thermal and mechanical properties, Aluminium brass, Ambrose-Walton corresponding states method, for vapour pressure, Amides: Amines: Ammonia: tert-Amyl alcohol: Analogy between heat and mass and momentum transfer Analytical solution of groups, for calculation of thermodynamic Anelasticity, Angled tubes, use in increasing flooding rate in reflux condensation, Aniline: Anisotropy of elastic properties, Annular distributor in shell-and-tube heat exchangers, Annular ducts: Annular (radial) fins, efficiency Annular flow (gas-liquid): Annular flow (liquid-liquid), Annular flow (liquid-liquid-gas), Anti-foulants, Antoine equation, for vapour pressure, Aqueous solutions, as heat transfer media, Arc welding of tubes into tube sheets: Archimedes number, Area of tube outside surface in shell-and-tube heat exchangers: Argon: Arithmetic mean temperature difference, definition, Armstrong, Robert C Aromatics: ASME VIII code, for mechanical design of shell-and-tube heat exchangers: Assisted convection: Attachment, of fouling layers, Augmentation of heat transfer Austenitic stainless steels, Average phase velocity in multiphase flows, Axial flow reboilers, Axial wire attachments, for augmentation of condensation, Azeotropes, condensation of
B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Features Relating to Mechanical Design and Fabrication

DOI 10.1615/hedhme.a.000417

4.2.6 Features relating to mechanical design and fabrication

A. Barrels

The shell barrel must be straight and have no out-of-roundness, as a tightly fitting tube bundle must be inserted into it. Most shell and head barrels greater than about 450 mm in inside diameter are rolled from plate, as shown in Figure 1, and a complete shell barrel may comprise several smaller barrels, or strakes, welded together end to end. If there is any out-of-roundness, individual strakes are rerolled after welding the longitudinal seams. The longitudinal seams of adjoining strakes are always staggered. The inside diameter of a rolled shell should not exceed the design inside diameter by more than 3.2 mm (1/8 in) as determined by circumferential measurement. All internal welds must be made flush.

Figure 1 Rolling a shell barrel. Courtesy of Whessoe Heavy Engineering Ltd.,Darlington,England

When welding large nozzles to the shell, "sinkage" may occur at the nozzle/shell junction and effective measures, such as the use of temporary stiffening, must be taken to avoid it. Sinkage reduces the shell diameter at the nozzle/shell junction so that the baffle diameter must be reduced accordingly. The increased clearance between baffle and shell may result in reduced thermal performance.

Standard pipe less than 450 mm in diameter is usually available, and this will be used for the shell and head barrels instead of rolled plate. Depending on the fabricator's roll capacity, at thicknesses of the order of 80 mm and greater, or large thickness/diameter ratios, it may be necessary to use forged instead of rolled barrels.

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