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A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
Absorbing media, interaction phenomena in, Absorption of thermal radiation: Absorption coefficient, Absorption spectra in gases, Absorptivity: Acentric factor: Acetaldehyde: Acetic acid: Acetic anhydride: Acetone: Acetonitrile: Acetophenone: Acetylene: Acetylenes Ackerman correction factor in condensation, Acoustic methods, for fouling mitigation, Acoustic vibration of heat exchangers, Acrolein: Acrylic acid: Active systems for augmentation of heat transfer: Additives: Adiabatic flows, compressible, in duct, Admiralty brass, Advanced models for furnaces, Agitated beds, heat transfer to, Agitated vessels, Ahmad scaling method for critical heat flux in flow boiling of nonaqueous fluids, Air: Air-activated gravity conveyor, Air-cooled heat exchangers: Air preheaters, fouling in, Albedo for single scatter in radiation, Alcohols: Aldehydes: Aldred, D L,
Hydraulic Expansion
Allyl alcohol: Allyl chloride (-chloropropane) Alternating direction (ADR) method, for solution of implicit finite difference equations, Aluminum, spectral characteristics of anodized surfaces, Aluminum alloys, thermal and mechanical properties, Aluminium brass, Ambrose-Walton corresponding states method, for vapour pressure, Amides: Amines: Ammonia: tert-Amyl alcohol: Analogy between heat and mass and momentum transfer Analytical solution of groups, for calculation of thermodynamic Anelasticity, Angled tubes, use in increasing flooding rate in reflux condensation, Aniline: Anisotropy of elastic properties, Annular distributor in shell-and-tube heat exchangers, Annular ducts: Annular (radial) fins, efficiency Annular flow (gas-liquid): Annular flow (liquid-liquid), Annular flow (liquid-liquid-gas), Anti-foulants, Antoine equation, for vapour pressure, Aqueous solutions, as heat transfer media, Arc welding of tubes into tube sheets: Archimedes number, Area of tube outside surface in shell-and-tube heat exchangers: Argon: Arithmetic mean temperature difference, definition, Armstrong, Robert C Aromatics: ASME VIII code, for mechanical design of shell-and-tube heat exchangers: Assisted convection: Attachment, of fouling layers, Augmentation of heat transfer Austenitic stainless steels, Average phase velocity in multiphase flows, Axial flow reboilers, Axial wire attachments, for augmentation of condensation, Azeotropes, condensation of

Index

HEDH
A
Absorbing media, interaction phenomena in, Absorption of thermal radiation: Absorption coefficient, Absorption spectra in gases, Absorptivity: Acentric factor: Acetaldehyde: Acetic acid: Acetic anhydride: Acetone: Acetonitrile: Acetophenone: Acetylene: Acetylenes Ackerman correction factor in condensation, Acoustic methods, for fouling mitigation, Acoustic vibration of heat exchangers, Acrolein: Acrylic acid: Active systems for augmentation of heat transfer: Additives: Adiabatic flows, compressible, in duct, Admiralty brass, Advanced models for furnaces, Agitated beds, heat transfer to, Agitated vessels, Ahmad scaling method for critical heat flux in flow boiling of nonaqueous fluids, Air: Air-activated gravity conveyor, Air-cooled heat exchangers: Air preheaters, fouling in, Albedo for single scatter in radiation, Alcohols: Aldehydes: Aldred, D L,
Hydraulic Expansion
Allyl alcohol: Allyl chloride (-chloropropane) Alternating direction (ADR) method, for solution of implicit finite difference equations, Aluminum, spectral characteristics of anodized surfaces, Aluminum alloys, thermal and mechanical properties, Aluminium brass, Ambrose-Walton corresponding states method, for vapour pressure, Amides: Amines: Ammonia: tert-Amyl alcohol: Analogy between heat and mass and momentum transfer Analytical solution of groups, for calculation of thermodynamic Anelasticity, Angled tubes, use in increasing flooding rate in reflux condensation, Aniline: Anisotropy of elastic properties, Annular distributor in shell-and-tube heat exchangers, Annular ducts: Annular (radial) fins, efficiency Annular flow (gas-liquid): Annular flow (liquid-liquid), Annular flow (liquid-liquid-gas), Anti-foulants, Antoine equation, for vapour pressure, Aqueous solutions, as heat transfer media, Arc welding of tubes into tube sheets: Archimedes number, Area of tube outside surface in shell-and-tube heat exchangers: Argon: Arithmetic mean temperature difference, definition, Armstrong, Robert C Aromatics: ASME VIII code, for mechanical design of shell-and-tube heat exchangers: Assisted convection: Attachment, of fouling layers, Augmentation of heat transfer Austenitic stainless steels, Average phase velocity in multiphase flows, Axial flow reboilers, Axial wire attachments, for augmentation of condensation, Azeotropes, condensation of
B C D E F G H I J K L M N O P Q R S T U V W X Y Z
A Aldred, D L,
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Hydraulic Expansion

DOI 10.1615/hedhme.a.000467

4.11.2 Hydraulic expansion

D. L. Aldred

A. Comparison of hydraulic and roller expansion

Hydraulic tube expansion was initially developed in association with the nuclear industry to improve production methods and avoid the problems inherent in conventional tube rolling. Development began in the early 1970s, and the technique is now available as a general industrial method.

(a) Roller expansion

Conventional rolling methods subject the tube to repeated plastic strains as the rollers pass around the tube, resulting in work hardening effects and changes in the grain structure of the material. During the process a considerable amount of wall thinning occurs with a consequent increase in tube length. Since this lengthening of the tube occurs continuously as the tube is rolled, overrolling can lead to a reduction of joint strength and leaktightness due to shearing of the keys that form between the tube and the tubesheet as the rolling proceeds. This effect also limits the length of joint that can be rolled at one time to about 50 mm (2 in.).

Completed expansions can be uneven around the circumference because of the sudden stop and reversal of the rollers or the presence of out-of-round holes. The use of tapered self-feeding rollers results in sliding contact between the rollers and the tube material and can result in flaking of the tube surface. These effects can result in problems of contamination and both stress and crevice corrosion. The large amount of friction inherent in the rolling process gives control and repeatability problems. Successful roller expanding is a skilled job, and despite the introduction of automatic torque-controlled systems, operator technique can still be a significant factor in obtaining a first-time seal. Rerolling of leaking joints can often disturb adjacent joints, so that leakers are "chased" around the tubesheet.

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