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McNaught, J M, Macdonald equation, for fixed-bed pressure drop, Mach number, Macleod-Sugden method for surface tension Macrolayer consumption model for critical heat flux in pool boiling, Maddox, R N Magnetic fields, effect on properties of rheologically complex materials, Magnetic devices, for fouling mitigation, Magnetohydrodynamcs, inaugmentation of heat transfer in microfluidic systems, Margarine manufacture, crystallization of edible oils and fats in, scraped surface heat exchangers for, Marlotherm, heat transfer media, Martensitic stainless steels, Martin, H Martinelli and Boelter equations for combined free and forced convection, Martinelli and Nelson correlations: Mass absorption coefficient, Mass extinction coefficient, Mass fraction, in multicomponent mixtures, Mass scattering coefficient, Mass transfer: Mass transfer coefficient: Materials of construction, for heat exchangers, Low temperature operation, ASME VIII code guidelines for, Matovosian, Robert, Matrix inversion techniques, in radiative heat transfer, Maximum drag reduction Maximum velocities (in shell-and-tube heat exchangers) Maxwell model, for non-Newtonian fluid, Maxwell-Stefan equations, for multicomponent diffusion, Maxwell's equations, for electromagnetic radiation, Mean beam length concept, in radiative heat transfer: Mean phase content, Mean temperature difference: Measurement of fouling resistance, Mechanical design of heat exchangers: Mechanical draft cooling towers, Mechanical loads, specifications in EN13445, Mechanical vapour compression cycles in refrigeration, Mediatherm, heat transfer medium, Melo, L F, Melting, thermal conduction in, Melting point: Mercury: Merilo correlation, for critical heat flux in horizontal tubes, Merkel's equation, in cooling tower design, Mertz, R, Metais and Eckert diagrams, for regimes of convection: Metals: Metallurgical industry, kilns and furnaces for, Metastable equilibrium, of vapor and liquid, Methane: Methanol: Methyl acetate: Methylacetylene: Methyl acrylate: Methyl amine n-Methylaniline: Methyl benzoate: 2-Methyl-1,3-Butadiene (Isoprene): 2-Methylbutane (isopentane): Methylbutanoate: 2-Methyl-2-butene: Methylcyclohexane: Methylcyclopentane: Methylethylketone: Methyl formate: Metallurgical slag, use of submerged combustion in reprocessing of, Methyl fluorate: 2-Methylhexane: Methylisobutylketone: Methylmercaptan: 1-Methylnaphthalene: 2-Methylnaphthalene: 2-Methylpentane: 3-Methylpentane: 2-Methylpropane (isobutane): 2-Methylpropene: Methyl propionate: Methylpropylether: Methylpropyl ketone: Methyl salicylate: Methyl-t-butyl ether: Microbubbles, for drag reduction, Microchannels (see also microfluidics) Micro-fin tubes: Microfluidics, enhancement of heat transfer in, Mie scattering, in pulverized coal combustion, Miller, C J Miller, E R Mineral oils, as heat transfer media, physical properties of, Mineral wool production, submerged combustion systems for, Minimum fluidization velocity, Minimum heat flux in pool boiling: Minimum tubeside velocity, in shell-and-tube heat exchangers, Minimum velocity for fluidization, Minimum wetting rate, for binary mixtures, Mirror-image concept, in radiative heat transfer, Mirrors, spectral characteristics of reflectance from, Mishkinis, D, Mist flow: Mitigation of fouling, Mixed convection occurrence in horiozntal circular pipe, Metais and Eckert diagram for, Mixing (shell-side), in twisted tube heat exchangers, Mixing length, in turbulent flow, Mixtures: Modelling, of fouling: Models, theory of, Modulus of elasticity: Moffat, R S M, Molecular gas radiation properties, Molecular weight: Mollier chart, for humid air, Momentum equation: Monitoring, on line, of fouling, Monochloroacetic acid: Monte Carlo methods, in radiative heat transfer, Moody chart: Morris, M Mostinski correlations: Moving bed, heat transfer to, Muchowski, E, Mueller, A C Muller-Steinhagen, H Multicomponent mixtures: Multidimensional systems, heat conduction in, Multiflux methods, for radiative heat transfer in nonisothermal gases, Multipass shell-and-tube heat exchangers, Multiphase fluid flow and pressure drop: Multiple duties, in plate heat exchangers, Multiple effect evaporation, Multiple hairpin heat exchanger, Multistage flash evaporation (MSF) Multizone model, for furnaces,

Index

HEDH
A B C D E F G H I J K L M
McNaught, J M, Macdonald equation, for fixed-bed pressure drop, Mach number, Macleod-Sugden method for surface tension Macrolayer consumption model for critical heat flux in pool boiling, Maddox, R N Magnetic fields, effect on properties of rheologically complex materials, Magnetic devices, for fouling mitigation, Magnetohydrodynamcs, inaugmentation of heat transfer in microfluidic systems, Margarine manufacture, crystallization of edible oils and fats in, scraped surface heat exchangers for, Marlotherm, heat transfer media, Martensitic stainless steels, Martin, H Martinelli and Boelter equations for combined free and forced convection, Martinelli and Nelson correlations: Mass absorption coefficient, Mass extinction coefficient, Mass fraction, in multicomponent mixtures, Mass scattering coefficient, Mass transfer: Mass transfer coefficient: Materials of construction, for heat exchangers, Low temperature operation, ASME VIII code guidelines for, Matovosian, Robert, Matrix inversion techniques, in radiative heat transfer, Maximum drag reduction Maximum velocities (in shell-and-tube heat exchangers) Maxwell model, for non-Newtonian fluid, Maxwell-Stefan equations, for multicomponent diffusion, Maxwell's equations, for electromagnetic radiation, Mean beam length concept, in radiative heat transfer: Mean phase content, Mean temperature difference: Measurement of fouling resistance, Mechanical design of heat exchangers: Mechanical draft cooling towers, Mechanical loads, specifications in EN13445, Mechanical vapour compression cycles in refrigeration, Mediatherm, heat transfer medium, Melo, L F, Melting, thermal conduction in, Melting point: Mercury: Merilo correlation, for critical heat flux in horizontal tubes, Merkel's equation, in cooling tower design, Mertz, R, Metais and Eckert diagrams, for regimes of convection: Metals: Metallurgical industry, kilns and furnaces for, Metastable equilibrium, of vapor and liquid, Methane: Methanol: Methyl acetate: Methylacetylene: Methyl acrylate: Methyl amine n-Methylaniline: Methyl benzoate: 2-Methyl-1,3-Butadiene (Isoprene): 2-Methylbutane (isopentane): Methylbutanoate: 2-Methyl-2-butene: Methylcyclohexane: Methylcyclopentane: Methylethylketone: Methyl formate: Metallurgical slag, use of submerged combustion in reprocessing of, Methyl fluorate: 2-Methylhexane: Methylisobutylketone: Methylmercaptan: 1-Methylnaphthalene: 2-Methylnaphthalene: 2-Methylpentane: 3-Methylpentane: 2-Methylpropane (isobutane): 2-Methylpropene: Methyl propionate: Methylpropylether: Methylpropyl ketone: Methyl salicylate: Methyl-t-butyl ether: Microbubbles, for drag reduction, Microchannels (see also microfluidics) Micro-fin tubes: Microfluidics, enhancement of heat transfer in, Mie scattering, in pulverized coal combustion, Miller, C J Miller, E R Mineral oils, as heat transfer media, physical properties of, Mineral wool production, submerged combustion systems for, Minimum fluidization velocity, Minimum heat flux in pool boiling: Minimum tubeside velocity, in shell-and-tube heat exchangers, Minimum velocity for fluidization, Minimum wetting rate, for binary mixtures, Mirror-image concept, in radiative heat transfer, Mirrors, spectral characteristics of reflectance from, Mishkinis, D, Mist flow: Mitigation of fouling, Mixed convection occurrence in horiozntal circular pipe, Metais and Eckert diagram for, Mixing (shell-side), in twisted tube heat exchangers, Mixing length, in turbulent flow, Mixtures: Modelling, of fouling: Models, theory of, Modulus of elasticity: Moffat, R S M, Molecular gas radiation properties, Molecular weight: Mollier chart, for humid air, Momentum equation: Monitoring, on line, of fouling, Monochloroacetic acid: Monte Carlo methods, in radiative heat transfer, Moody chart: Morris, M Mostinski correlations: Moving bed, heat transfer to, Muchowski, E, Mueller, A C Muller-Steinhagen, H Multicomponent mixtures: Multidimensional systems, heat conduction in, Multiflux methods, for radiative heat transfer in nonisothermal gases, Multipass shell-and-tube heat exchangers, Multiphase fluid flow and pressure drop: Multiple duties, in plate heat exchangers, Multiple effect evaporation, Multiple hairpin heat exchanger, Multistage flash evaporation (MSF) Multizone model, for furnaces,
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Design Example: Floating-Head Heat Exchanger, TEMA Type AJS

DOI 10.1615/hedhme.a.000423

4.3 SHELL-AND-TUBE DESIGN CODES
4.3.6 Design examples: Floating-head and fixed tubesheet exchangers

A. Introduction

The mechanical design in this section is for a floating-head shell-and-tube exchanger (TEMA type AJS). For comparison, the fixed tubesheet design of a TEMA type AEL exchanger is carried out in Section 423H. They conform to the Standards of Tubular Exchanger Manufacturers Association (7th ed., 1988) and the ASME Boiler and Pressure Vessel Code (Section VIII, Division 1, 1989). The calculations are in SI units.

(a) Specifications

TEMA classR
Design pressure shell side2,000 kPa
Design pressure tube side500 kPa
Design temperature shell side100 °C
Design temperature tube side150 °C
Corrosion allowance shell side3 mm
Corrosion allowance tube side3 mm
Shell inside diameter635 mm
Channel inside diameter635 mm
Shell inlet nozzle nominal pipe size203 mm
Shell outlet nozzles (2 off) nominal pipe152 mm
Mean shell metal temperature100 °C
Mean tube metal temperature120 °C
Tube-side inlet nozzle nominal pipe size305 mm
Tube-side outlet nozzle nominal pipe size 305 mm
Number of tubes468
Tube outside diameter19.05 mm
Tube wall thickness (14 BWG)2.11 mm
Tube length4,060 mm
Tube pitch23.812 mm
Tube pattern (as defined by TEMA R-2.4)30°
Number of tube passes4
Number of baffles-segmental9
Baffle spacing380 mm
Baffle cut25%
Impingement protectionNone
Weld examinationSpot

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