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A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
Hagen-Poiseuille law Hagen-Rubens relation, between electrical and optical constants, Hall Taylor, N S, Halogenated hydrocarbons: Handley and Heggs equation for fixed bed pressure drop, Hankinson and Thomson method, for liquid density: Hardening (precipative) of stainless steels, Hardwick, R, Harris, D, Hausen equation for developing laminar flow, Hays, G F Headers in shell-and-tube heat exchangers, Heads, in heat exchangers: Heat and mass transfer: Heat exchanger design, introduction, Heat exchangers:
condensers, corrosion and other damage, costing, definitions and quantitative relationships, description of, design, double pipe, effectiveness of: entropy generation in, F-correction method for F-factor charts for, fouling of, gas-liquid pressure drop in, heat pipe, mechanical design: air-cooled, networks of, pinch analysis method for, numerical solution methods for: with calculation of flow pattern, plate fin, plate, thermal design of, P-NTU method for practical aspects of operation, pressure drop in headers, nozzles, and turnarounds, representation as interpenetrating continua, safety of
Introduction Tube Side Failure and Relief selection for safe operation,
shell-and-tube (single phase), thermal design of suction line exchangers in refrigeration, twisted tube, with dimpled surfaces, with tube inserts, Θ-method for Θ-method chart for,
Heat of vaporisation (see Enthalpy of vaporisation), of pure substances Heat pipes: Heat pumping, relation to heat exchanger network design, Heat storage (see Regenerators and thermal energy storage) entropy generation in, Heat transfer: Heat transfer coefficient: Heat transfer media, Heat transfer salt, Heat transfer regimes: Heat of vaporization, Heated cavity reflectometer, Heating media, for reboilers, Heavy water, physical properties of, Heggs, P J, Helical coils of circular cross section: Helical coils of rectangular cross section, Helical inserts, for enhancement of heat transfer in boiling, Helium: Helmholtz reciprocity principle, in radiative heat transfer, Henry, J A R, Henry-Fauske model, for critical two-phase flow, Henry's law, for partial pressure, Heptadecane: Heptadecene: Heptane: 1-Heptanol: 1-Heptene: Herman, K W, Hermes, C L L, Heterogeneous conveyance in horizontal pipes, Heterogeneous nucleation in boiling, Hewitt, G F Hexachloroethane (Refrigerant 116): Hexacyclopentane, superheated vapor properties, Hexadecane: Hexadecene: 1,5-Hexadiene: Hexagonal cells, in free convection, Hexamethylbenzene: Hexane: Hexanoic acid: 1-Hexanol: 1-Hexene: Hexylbenzene: Hexylcyclohexane: Hexylcyclopentane, Hicks equation, for fixed-bed pressure drop, High pressure closures, ASME VIII code guidance for, High-chrome steels, thermal and mechanical properties, High-finned tubes, correlations for single-phase heat transfer in flow over, Hills, P D Hohlraum cavity, Holdup, in liquid-liquid flow, Holland, guide to national practice for mechanical design of heat exchangers, Homogeneous condensation (fog formation), Homogeneous model: Homogeneous nucleation: Honeycombs: Hopkins, D, Horizontal condensers: Horizontal cylinders: Horizontal layers, of fluid, free convection heat transfer in, Horizontal pipes: Horizontal shell-side evaporator, Horizontal surfaces: Horizontal thermosiphon reboilers: Horizontal tube-side evaporator, Horizontal tubes: Hottel's rule, in absorption of radiation by gases, Hsu criterion, for onset of nucleate boiling, Hybrid cooling towers, Hydraulic conveyance: Hydraulic expansion, of tubes into tube sheets in shell-and-tube heat exchangers, Hydraulic turbine, lost work in, Hydraulic resistance, in flow of supercritical fluids, Hydraulically smooth surface, Hydrazine: Hydrocarbons: Hydrodynamic entrance length, in single-phase flow in ducts, Hydrogen: Hydrogen bromide: Hydrogen chloride: Hydrogen cyanide: Hydrogen fluoride: Hydrogen iodide: Hydrogen peroxide: Hydrogen sulfide: Hydrostatic testing of shell-and-tube heat exchangers, Hysteresis:

Index

HEDH
A B C D E F G H
Hagen-Poiseuille law Hagen-Rubens relation, between electrical and optical constants, Hall Taylor, N S, Halogenated hydrocarbons: Handley and Heggs equation for fixed bed pressure drop, Hankinson and Thomson method, for liquid density: Hardening (precipative) of stainless steels, Hardwick, R, Harris, D, Hausen equation for developing laminar flow, Hays, G F Headers in shell-and-tube heat exchangers, Heads, in heat exchangers: Heat and mass transfer: Heat exchanger design, introduction, Heat exchangers:
condensers, corrosion and other damage, costing, definitions and quantitative relationships, description of, design, double pipe, effectiveness of: entropy generation in, F-correction method for F-factor charts for, fouling of, gas-liquid pressure drop in, heat pipe, mechanical design: air-cooled, networks of, pinch analysis method for, numerical solution methods for: with calculation of flow pattern, plate fin, plate, thermal design of, P-NTU method for practical aspects of operation, pressure drop in headers, nozzles, and turnarounds, representation as interpenetrating continua, safety of
Introduction Tube Side Failure and Relief selection for safe operation,
shell-and-tube (single phase), thermal design of suction line exchangers in refrigeration, twisted tube, with dimpled surfaces, with tube inserts, Θ-method for Θ-method chart for,
Heat of vaporisation (see Enthalpy of vaporisation), of pure substances Heat pipes: Heat pumping, relation to heat exchanger network design, Heat storage (see Regenerators and thermal energy storage) entropy generation in, Heat transfer: Heat transfer coefficient: Heat transfer media, Heat transfer salt, Heat transfer regimes: Heat of vaporization, Heated cavity reflectometer, Heating media, for reboilers, Heavy water, physical properties of, Heggs, P J, Helical coils of circular cross section: Helical coils of rectangular cross section, Helical inserts, for enhancement of heat transfer in boiling, Helium: Helmholtz reciprocity principle, in radiative heat transfer, Henry, J A R, Henry-Fauske model, for critical two-phase flow, Henry's law, for partial pressure, Heptadecane: Heptadecene: Heptane: 1-Heptanol: 1-Heptene: Herman, K W, Hermes, C L L, Heterogeneous conveyance in horizontal pipes, Heterogeneous nucleation in boiling, Hewitt, G F Hexachloroethane (Refrigerant 116): Hexacyclopentane, superheated vapor properties, Hexadecane: Hexadecene: 1,5-Hexadiene: Hexagonal cells, in free convection, Hexamethylbenzene: Hexane: Hexanoic acid: 1-Hexanol: 1-Hexene: Hexylbenzene: Hexylcyclohexane: Hexylcyclopentane, Hicks equation, for fixed-bed pressure drop, High pressure closures, ASME VIII code guidance for, High-chrome steels, thermal and mechanical properties, High-finned tubes, correlations for single-phase heat transfer in flow over, Hills, P D Hohlraum cavity, Holdup, in liquid-liquid flow, Holland, guide to national practice for mechanical design of heat exchangers, Homogeneous condensation (fog formation), Homogeneous model: Homogeneous nucleation: Honeycombs: Hopkins, D, Horizontal condensers: Horizontal cylinders: Horizontal layers, of fluid, free convection heat transfer in, Horizontal pipes: Horizontal shell-side evaporator, Horizontal surfaces: Horizontal thermosiphon reboilers: Horizontal tube-side evaporator, Horizontal tubes: Hottel's rule, in absorption of radiation by gases, Hsu criterion, for onset of nucleate boiling, Hybrid cooling towers, Hydraulic conveyance: Hydraulic expansion, of tubes into tube sheets in shell-and-tube heat exchangers, Hydraulic turbine, lost work in, Hydraulic resistance, in flow of supercritical fluids, Hydraulically smooth surface, Hydrazine: Hydrocarbons: Hydrodynamic entrance length, in single-phase flow in ducts, Hydrogen: Hydrogen bromide: Hydrogen chloride: Hydrogen cyanide: Hydrogen fluoride: Hydrogen iodide: Hydrogen peroxide: Hydrogen sulfide: Hydrostatic testing of shell-and-tube heat exchangers, Hysteresis:
I J K L M N O P Q R S T U V W X Y Z
H Heat exchangers: safety of
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Shell-and-Tube Heat Exchangers: Tube Side Failure and Relief

DOI 10.1615/hedhme.a.000496

4.17.2 Shell-and-tube heat exchangers: Tube side failure and relief

C. J. Weil, A. J. Wilday

This Section is concerned with the consequences of tube side failure in shell-and-tube heat exchangers. The tube side carries the high pressure (HP) fluid and the shell side the low pressure (LP) fluid. Failure of the tubes would, therefore, result in passage of tube side fluid into the shell side. What is written below is based closely on a set of Guidelines published by the Institute of Petroleum in 2000 Institute of Petroleum (2000).

The scenario leading to tube failures are described in Section 496A. design and assessment of units in Section 496B and aspects of relief system design are discussed in Section 496C. Finally, in Section 496C, experimental studies aimed at validating the recommended methodology for design are outlined.

A. Tube failure scenarios

There are two tube failure scenarios:

  • A bleed leak (perforated tubes). This may form a source of contamination into the low pressure (LP) fluid system or in the worst case might escalate into a serious tube rupture;
  • A tube rupture, which is normally assumed as a worst case having an escape route into the LP side equal to twice the area or the bore of one tube.

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